B
Bill Bailley
Guest
"Phil Allison" <philallison@optusnet.com.au> wrote in message
news:3f2cbdfd$0$4191$afc38c87@news.optusnet.com.au...
news:3f2cbdfd$0$4191$afc38c87@news.optusnet.com.au...
"Eugene Rosenzweig" <ugn@hotmail.com
That is correct. A very common fault for these stations we find is the
switch starts getting stuck so the tip starts overheating.
** Weller WTCPNs become "gravity sensitive" first - then stick on.
That
is why I dumped mine and bought a Hakko 900M and station. Not one bug in 8
years of daily use with the SAME iron.
The tips last for years too.
.............. Phil
Borrowed from the net.
The curie effect switch in the solder pencil is very light and I have found
it to be a common failure item and
a very expensive part to replace. ( Aus$ 50 +) So much so that just two
weeks ago I hacked into my Weller station to add a little electronics to
help that switch reach a ripe old age instead of costing me money every 6
months or so.
The station I have has just a mains transformer with 24 volt AC output to
the soldering pencil which contains the curie temperature switch and
element.
The modification consisted of adding a triac, a 220 ohm resistor and a
small
heat sink (1 to 2 Sq. in) to the base unit and some wiring changes to the
solder pencil to bring the switched contact(s) into the base unit. It is
simple to
arrange things so that the switch now triggers the triac via the
220 ohm resistor and instead of switching 1.8 amps or so, it is in the
order of
a few milliamps. The triac I used is marked SC141D and appears to be a
common item.
Just a few GOTCHA's
I decline to give further details of this modification for the following
reasons:
1)The work involves opening and working on the base unit which has mains
wiring inside the unit. This can be very dangerous to some less experienced
technicians. YOU HAVE BEEN WARNED
2)The work involves some rewiring inside the solder pencil to use the
existing wiring in a slightly different way. It is essential to ensure the
integrity of the current earthing system. This is an IMPORTANT safety
matter. Ignore at your peril.
3)The work involves adding components in a safe and durable manner inside
the base unit.
A few minutes examination and some thought will show experienced
technicians
how to simply implement this idea. If you have to ask someone how to do it,
it is likely that you should NOT attempt the work. This is not a tease. It
is intended to ensure that no-one puts themself in any danger to save a few
dollars
4)The final GOTCHA. Don't start this work without making sure you have a
working soldering iron. It is rather disconcerting to reach for an iron
only to
realise it is in pieces before you. Silly? That is exactly what this old
coot did. Duhh-----