K
KLR
Guest
On Sun, 11 May 2003 13:48:10 GMT, karl <anon@anon.com> wrote:
It seems a load of bullshit to me. I think that the metal case should
be earthed on such things. I recall some years back we had to modify
a heap of Sony and pioneer multi CD players to go into a music system
for a client. as part of the internal mods - and after seeing the
situation that you have described we installed an earth wire and 3 pin
plug so as no one would get zapped as easily.
On the other hand - it is possible that some lame brain thought that
since the player would be connected back to the ampilifier and god
knows what else in the average home stereo set up - that it would find
a mains earth somewhere in the system via the screened RCA leads if
needed
Trouble is these days - ALL of the components in a modern stereo
system - including TV VCR etc seem to not be mains earthed anymore so
heaven help anyone if ONE component decided to short back to chassis
The whole lot would go live chassis !
Maybe this is why ELCB's are being pushed (and mandated) so hard these
days in homes ?
When I started designing electronic appliances nealry 20 years ago, one
of the first things I did was order in AS-31XX to see what the go was in
regard to earthing and insulation practice. I had to do this because in
the course of earning my degree from RMIT, the concept of mains wiring
and safety was never broached. But that's another story.
Anyone who's ever read the Aus Standard on wiring will know it's almost
impossible to understand what does and does not constitute double
insulation. So I have to admit that during my design career I've pretty
much earthed everything I design in a metal case, and anything in plastic
gets a 2-pin plug.
Recently I started looking at what the big manufacturers do to see
whether I was in good company. The first thing I looked at was a Pioneer
CD player, bought locally, with a 2-pin plug. Opening it up I found the
mains wires are wrapped and soldered to PCB posts on the main PCB, about
20mm from the back (steel) panel. This horrified me and led me to wonder
what, if any, regulations are being enforced in this country.
Not only did this make a highly exposed, sharp electrode at mains
potential (service hazard), but also if the wire came adrift it could
easily touch the chassis, which, without earthing, goes live. Not only
that, but the PCB is screwed down to metal lugs which are pressed in from
the back panel, so a stray solder dag or excess component lead could
easily bridge 240V to the chassis. But also, there was no insulation on
the base of the unit underneath the 240V input pin, or the transformer
pins for that matter - so any pins which didn't get snipped in
manufacture could conceivably touch the bottom of the case.
Any way you look at it, this was barely single insulation, let alone
double. And they are still doing it. Does anyone have any knowledge of
how this passes the local standard - and who is supposed ot enforce it
anyway?
It seems a load of bullshit to me. I think that the metal case should
be earthed on such things. I recall some years back we had to modify
a heap of Sony and pioneer multi CD players to go into a music system
for a client. as part of the internal mods - and after seeing the
situation that you have described we installed an earth wire and 3 pin
plug so as no one would get zapped as easily.
On the other hand - it is possible that some lame brain thought that
since the player would be connected back to the ampilifier and god
knows what else in the average home stereo set up - that it would find
a mains earth somewhere in the system via the screened RCA leads if
needed
Trouble is these days - ALL of the components in a modern stereo
system - including TV VCR etc seem to not be mains earthed anymore so
heaven help anyone if ONE component decided to short back to chassis
The whole lot would go live chassis !
Maybe this is why ELCB's are being pushed (and mandated) so hard these
days in homes ?