P
petrus bitbyter
Guest
"David Nugent" <dnugent@syd.eastlink.ca> schreef in bericht
news:4UiSa.43590$PD3.4459569@nnrp1.uunet.ca...
From your schematic as well as from your story it will be clear that your
unknown device is controlling the triac. Terry King called it a opto triac
and I guess he's right, although I like to call it a solid state relais. My
second guess is, it may be damaged due to too high a current into the gate
off the new triac. I did not check the datasheets but the gate current
required by a triac may vary from 5mA to over 100mA depending on the type.
Things you can do:
- Just to be sure, check the 100Ohms 1/4W resistor. If it's a short it will
have blown your unknown device as well.
- Check the voltage on pins 3-4 off your unknown device. When the oven is
on, it should read only a few volts AC but when the oven is off, it should
raise to the mains voltage.
- Check the voltage on pins 1-2. When the oven is on it should read a few
volts DC but when it is off, it should read nothing.
- I see a resistor connected to pin 1 of your device. Check its voltage when
the oven is on. Be using Ohms law you can get an idea of the current flowing
through your device as well as through the LED. I guess it need to be
something of 5-20mA.
My (fourth) guess is that the voltage across pin 3-4 will stay low when the
oven it supposed to be switched off. So you will have to replace your
unknown device. Looking at the picture you can use a S 201 SO1 as sold by
Conrad. It requires 15mA (DC) through pins 1-2 and can switch up to
600V/1.5A by pins 3-4. Priced 6.50 Euro.
As an alternative you may exchange the whole triac circuit by a heavy solid
state relais. An S 216 SO2 requires only 8mA control current, can switch up
to 600V/16A and does about 11 Euros. Of course it needs cooling like your
triac does. More heavy types require 5-25mA control current and can switch
250Veff/25A or even 40A. They do 10-15 Euros.
good luck repairing your oven
pieter
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news:4UiSa.43590$PD3.4459569@nnrp1.uunet.ca...
Sorry, schematic is with this message.
I have a controller out of a moisture oven. It is about 20 years old, and
I
need to get it working. It has a digital set point (temperature you want
the oven to go to). When the oven reaches the set point, it is supposed
to
turn off (stop heating). I have no schematic for the controller, but have
created a schematic of the area in where I believe the problem lies.
There is a LED that says (Heating when Lit). When the oven is heating up,
the LED stays on. When it reaches the preset temperature, the LED starts
to
flicker and then goes out. So I believe the logic side of the controller
is
working fine.
The oven element is controlled by a TRIAC (Which is tested ok). It heats
up
ok, and if I disconnect the Gate lead, the temperature starts to drop.
There is an "Unknown device" I've posted a picture of before. Maybe in
the
schematic, it will make more sense to someone. I'm guessing it's some
sort
of opto-isolator, but it's quite large about 2" long, 1" high and 1/2"
wide.
A few things I noted/tried:
Out of circuit, pins 3/4 on unknown device look "open" (Meter flashes
infinite resistance). However, if pins 3/4 are not connected to the
circuit
(While pins 1& 2 are), the oven will not heat. This puzzled me.
I figured it it was "open" that it would make no difference if it was
there.
Disconnected the gate of triac while the oven was heating. Oven started
to
drop temperature (Show that triac turns on and off).
As a mention of note: The oven originally had a Q4025P triac (That was
shorted - Oven always on/heating). I was given a BCR16HM triac from a
local
electronics supplier and told it would be a fine replacement (Actually
looks
a little more heavy duty).
Here is a curious point. When I first discovered the original Triac was
shorted, and replaced it with the new one, the first time the oven powered
up, it worked. It reached it's temperature and then the triac turned off.
But since then, it hasn't worked properly. As I mentioned I rechecked the
new triac and it seems fine.
I would greatly appreciate any help suggestions anyone can give me. I'm
pretty stumped at this point.
Thanks,
Dave
Dave,
From your schematic as well as from your story it will be clear that your
unknown device is controlling the triac. Terry King called it a opto triac
and I guess he's right, although I like to call it a solid state relais. My
second guess is, it may be damaged due to too high a current into the gate
off the new triac. I did not check the datasheets but the gate current
required by a triac may vary from 5mA to over 100mA depending on the type.
Things you can do:
- Just to be sure, check the 100Ohms 1/4W resistor. If it's a short it will
have blown your unknown device as well.
- Check the voltage on pins 3-4 off your unknown device. When the oven is
on, it should read only a few volts AC but when the oven is off, it should
raise to the mains voltage.
- Check the voltage on pins 1-2. When the oven is on it should read a few
volts DC but when it is off, it should read nothing.
- I see a resistor connected to pin 1 of your device. Check its voltage when
the oven is on. Be using Ohms law you can get an idea of the current flowing
through your device as well as through the LED. I guess it need to be
something of 5-20mA.
My (fourth) guess is that the voltage across pin 3-4 will stay low when the
oven it supposed to be switched off. So you will have to replace your
unknown device. Looking at the picture you can use a S 201 SO1 as sold by
Conrad. It requires 15mA (DC) through pins 1-2 and can switch up to
600V/1.5A by pins 3-4. Priced 6.50 Euro.
As an alternative you may exchange the whole triac circuit by a heavy solid
state relais. An S 216 SO2 requires only 8mA control current, can switch up
to 600V/16A and does about 11 Euros. Of course it needs cooling like your
triac does. More heavy types require 5-25mA control current and can switch
250Veff/25A or even 40A. They do 10-15 Euros.
good luck repairing your oven
pieter
---
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Checked by AVG anti-virus system (http://www.grisoft.com).
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