J
John Larkin
Guest
On Sat, 6 May 2023 10:58:57 -0700 (PDT), whit3rd <whit3rd@gmail.com>
wrote:
We have a pick-and-place machine for surface-mount parts and a
selective solder machine for thru-hole; zero hand wiring. We can have
surface mounts on the bottom too, if they are not too close to leaded
parts.
if you want
Only parallel in our case. Cutting holes in the board reduces heat
spreading in the copper planes anyhow.
The resistors do have a sort of tunnel on the bottom that might help
cool the pads a bit. This style:
https://www.mouser.com/ProductDetail/Ohmite/TWW5J3R9E?qs=EnuEBe%2FYa%2Fo765s1eHMwlQ%3D%3D
I\'ll have air flow, up to 200 LFPM, on both sides of the board. Big
copper pours on the bottom side will help cool the resistor leads.
wrote:
On Saturday, May 6, 2023 at 7:14:48?AM UTC-7, John Larkin wrote:
The wirewpund resistors can run at 250c. The hazard is melting solder
joints and, longterm, toasting the FR4. I\'m sure you have seen
sections of PCBs under resistors that have turned brown and got
crispy. That\'s what I need to avoid, and there is no precise criterion
for the time-temperature profile that\'s safe.
These will be clusters of the stand-up rectangular ceramic 5-watt
wirewound resistors. I want to run them at 7 watts, which should be
fine with lots of air flow.
The old-school approach was standoff posts to mount hot parts;
We have a pick-and-place machine for surface-mount parts and a
selective solder machine for thru-hole; zero hand wiring. We can have
surface mounts on the bottom too, if they are not too close to leaded
parts.
if you want
it to be printed-wiring, though, and are getting to softening of the solder joints,
maybe perforating the printed wiring board, and having airflow THROUGH the board
rather than parallel to it, is the answer.
Only parallel in our case. Cutting holes in the board reduces heat
spreading in the copper planes anyhow.
The resistors do have a sort of tunnel on the bottom that might help
cool the pads a bit. This style:
https://www.mouser.com/ProductDetail/Ohmite/TWW5J3R9E?qs=EnuEBe%2FYa%2Fo765s1eHMwlQ%3D%3D
Cool air entering from the wiring side, hot parts on the component side, will let
the solder joints chill while the resistors do the work.
I\'ll have air flow, up to 200 LFPM, on both sides of the board. Big
copper pours on the bottom side will help cool the resistor leads.