Root cause insight into the common BMW blower motor resistor

On Fri, 22 Mar 2013 05:20:37 -0700, trader4@optonline.net wrote:

If you google for 10901D it comes back with hits to Chinese chip brokers
that show it as an Elmos 16 pin surface mount chip.
I found the same. The chip is listed here:
http://www.jotrin.com/product/parts/10901D

But there is no datasheet there.
 
On Fri, 22 Mar 2013 05:20:37 -0700, trader4@optonline.net wrote:

If you google for 10901D it comes back with hits to Chinese chip brokers
that show it as an Elmos 16 pin surface mount chip.
I found a Russian language description of it here:
http://tinyurl.com/crg2sms
http://kazus.ru/schematics/electrical-engineering/search/go/?text=%D0%C5%C3%D3%CB%DF%D2%CE%D0%20ELMOS%2010901D&nohistory=1&h=1
 
On Fri, 22 Mar 2013 12:31:09 +0000, Bimmer Owner wrote:

I found a Russian language description of it here:
http://tinyurl.com/crg2sms
Here is a google translation

REGULATOR ELMOS 10901D
Car Voltage Regulator
Category: Car
Source: Radioland country Electronics
Temperature controller cabin air KAMAZ

Source: Plans radiokonstruktsy
Simple Temperature compensated voltage regulator.
Controller together with thyristor-transistor electronic ignition unit
with a long spark, ensuring the rapid start-ups at various operating
conditions, allowed to increase battery life of up to nine years.

Source: For the life of a soldering iron ...
Regulator for automotive windshield

Source: MASTER KIT
The controller measures the wiper-this control is designed to use regular mode switch blades and is contactless.

Source: For the life of a soldering iron ...
Temperature compensated voltage regulator device in some ways superior designs.
The controller can be used as a universal device is suitable not only for
mounting on any car, but everywhere, where the generator rotor speed is
variable (eg, wind power).
Choose the appropriate control elements, it can be easily adapted to work
with any voltage (up to 400V) and excitation current (tens of amperes).

Source: For the life of a soldering iron ...
Voltage regulator 2012.3702, 22.3702, 221.3702

Source: For the life of a soldering iron ...
Voltage regulator 201.3702

Source: For the life of a soldering iron ...
Voltage Regulator 13.3702

Source: For the life of a soldering iron ...
Voltage regulator RR132A, 1112.3702
 
On Fri, 22 Mar 2013 12:31:09 +0000, Bimmer Owner wrote:

I found a Russian language description of it here:
Googling for the Russian text, I find they appear to have
the same problem with the same FSU over here:
http://www.elektroda.pl/rtvforum/viewtopic.php?p=8838466#8838466
 
On 03/22/2013 05:34 AM, Bimmer Owner wrote:
On Fri, 22 Mar 2013 12:31:09 +0000, Bimmer Owner wrote:

I found a Russian language description of it here:
http://tinyurl.com/crg2sms

Here is a google translation

REGULATOR ELMOS 10901D
Car Voltage Regulator
Category: Car
Source: Radioland country Electronics
Temperature controller cabin air KAMAZ

Source: Plans radiokonstruktsy
Simple Temperature compensated voltage regulator.
Controller together with thyristor-transistor electronic ignition unit
with a long spark, ensuring the rapid start-ups at various operating
conditions, allowed to increase battery life of up to nine years.

Source: For the life of a soldering iron ...
Regulator for automotive windshield

Source: MASTER KIT
The controller measures the wiper-this control is designed to use regular mode switch blades and is contactless.

Source: For the life of a soldering iron ...
Temperature compensated voltage regulator device in some ways superior designs.
The controller can be used as a universal device is suitable not only for
mounting on any car, but everywhere, where the generator rotor speed is
variable (eg, wind power).
Choose the appropriate control elements, it can be easily adapted to work
with any voltage (up to 400V) and excitation current (tens of amperes).

Source: For the life of a soldering iron ...
Voltage regulator 2012.3702, 22.3702, 221.3702

Source: For the life of a soldering iron ...
Voltage regulator 201.3702

Source: For the life of a soldering iron ...
Voltage Regulator 13.3702

Source: For the life of a soldering iron ...
Voltage regulator RR132A, 1112.3702
you don't need to know this stuff any more than you need to know the gas
excitation voltage in a broken fluorescent tube. because you're not
going to unpot the thing and replace the chip. because it's probably
not the chip in the first place.

not trying to be rude - just trying to get you focused on the relevant
stuff - that the two options are:

1. continue replacing the existing [under-rated, low tech] unit.
2. build and deploy a pwm unit instead.

#1 is really not /that/ expensive, particularly if you factor in time,
even if it is part of the bmw marketing susceptibility tax.

#2 is a much better time investment - it certainly has a much better
return than figuring out that the existing unit is not repairable later
rather than sooner.


--
fact check required
 
On 03/21/2013 09:31 PM, Bimmer Owner wrote:
On Thu, 21 Mar 2013 20:01:20 -0400, clare wrote:

Just put your ammeter into the heater blower fuse connector and you
get the current of the blower motor.

That's an interesting idea.
http://www3.picturepush.com/photo/a/12475041/img/12475041.jpg

The fuse for the blower motor is called the "infamous F76" for a reason.
http://bimmerfest.com/forums/showthread.php?t=674612

It's a 40 amp fuse
you don't want to try and use a 10/20A meter in the slot of a 40A fuse.
you probably already know that, but just saying.


under the glovebox but it's in a really inaccessible
spot; however, it's right side up, so, the wires going INTO it are
visible from the tips of your feet under the glove box.

So that's a possibility; but you'd have to cut the wires.
http://www5.picturepush.com/photo/a/12475043/img/12475043.jpg

--
fact check required
 
jim beam wrote on Fri, 22 Mar 2013 07:04:19 -0700:

#1 is really not /that/ expensive, particularly if you factor in time,
even if it is part of the bmw marketing susceptibility tax.
I don't know how many bmws are out there, but let's say it's a million
and then multiply that million by 100 dollars, and then let's see how
much it is in terms of expense.
 
On Mar 21, 11:22 am, Bimmer Owner <dontask...@mymail.com> wrote:
On Thu, 21 Mar 2013 03:55:47 -0700, the will wrote:
Blower motor drawing too much amperage taking it out.
Change the blower motor anytime?

This is an interesting approach, given that the vast majority of
bimmer owners do NOT replace the blower motor - they replace the FSU.

While the blower motor replacement procedure is a major PITA, one
'can' test the leads from the FSU harness connector pins #5 and #1
which are power and ground respectively to the blower motor.

Again, we don't have a circuit diagram, but it has been said that
the blower motor takes about 6 amps (variously, depending on the speed)
but it would take a test jig to test that in operation.

To my knowledge, nobody has created that test jig (although I know
of only one attempt, which failed):http://www.bimmerfest.com/forums/showthread.php?t=678534&highlight=fsu

It's easy enough to test the resistance of the blower motor though,
and those results have come out at about 0.4 to 0.6 ohms.

It would be expensive to change a blower motor on a whim, so, how
would YOU suggest the blower motor be tested in situ?
If it's just a typical DC motor with two leads, apply 12V and
it should run full speed. You could also measure how many amps it
draws when running. That is, IF it's just an ordinary motor.
 
On Fri, 22 Mar 2013 04:31:00 +0000 (UTC), Bimmer Owner
<dontaskfor@mymail.com> wrote:

On Thu, 21 Mar 2013 20:01:20 -0400, clare wrote:

Just put your ammeter into the heater blower fuse connector and you
get the current of the blower motor.

That's an interesting idea.
http://www3.picturepush.com/photo/a/12475041/img/12475041.jpg

The fuse for the blower motor is called the "infamous F76" for a reason.
http://bimmerfest.com/forums/showthread.php?t=674612

It's a 40 amp fuse under the glovebox but it's in a really inaccessible
spot; however, it's right side up, so, the wires going INTO it are
visible from the tips of your feet under the glove box.

So that's a possibility; but you'd have to cut the wires.
http://www5.picturepush.com/photo/a/12475043/img/12475043.jpg
Why would you have to cut the wires????
Simply remove the fuse and connect the ammeter. You guys make your
lives so difficult
 
On Mar 22, 3:04 pm, cl...@snyder.on.ca wrote:
On Fri, 22 Mar 2013 04:31:00 +0000 (UTC), Bimmer Owner





dontask...@mymail.com> wrote:
On Thu, 21 Mar 2013 20:01:20 -0400, clare wrote:

 Just put your ammeter into the heater blower fuse connector and you
get the current of the blower motor.

That's an interesting idea.
http://www3.picturepush.com/photo/a/12475041/img/12475041.jpg

The fuse for the blower motor is called the "infamous F76" for a reason.
http://bimmerfest.com/forums/showthread.php?t=674612

It's a 40 amp fuse under the glovebox but it's in a really inaccessible
spot; however, it's right side up, so, the wires going INTO it are
visible from the tips of your feet under the glove box.

So that's a possibility; but you'd have to cut the wires.
http://www5.picturepush.com/photo/a/12475043/img/12475043.jpg

  Why would you have to cut the wires????
Simply remove the fuse and connect the ammeter.  You guys make your
lives so difficult- Hide quoted text -

- Show quoted text -
It's kind of amazing the fuse is 40 amps, no? I mean a 1 hp
motor draws ~1500W And this heater blower is 480W?
Seems like a lot to me.....
 
On 03/22/2013 12:43 PM, trader4@optonline.net wrote:
On Mar 22, 3:04�pm, cl...@snyder.on.ca wrote:
On Fri, 22 Mar 2013 04:31:00 +0000 (UTC), Bimmer Owner





dontask...@mymail.com> wrote:
On Thu, 21 Mar 2013 20:01:20 -0400, clare wrote:

�Just put your ammeter into the heater blower fuse connector and you
get the current of the blower motor.

That's an interesting idea.
http://www3.picturepush.com/photo/a/12475041/img/12475041.jpg

The fuse for the blower motor is called the "infamous F76" for a reason.
http://bimmerfest.com/forums/showthread.php?t=674612

It's a 40 amp fuse under the glovebox but it's in a really inaccessible
spot; however, it's right side up, so, the wires going INTO it are
visible from the tips of your feet under the glove box.

So that's a possibility; but you'd have to cut the wires.
http://www5.picturepush.com/photo/a/12475043/img/12475043.jpg

ďż˝ Why would you have to cut the wires????
Simply remove the fuse and connect the ammeter. �You guys make your
lives so difficult- Hide quoted text -

- Show quoted text -

It's kind of amazing the fuse is 40 amps, no? I mean a 1 hp
motor draws ~1500W And this heater blower is 480W?
Seems like a lot to me.....
in this thread it's been said it draws 6A running. x 12V, that's 72W.

but the reason you have 40A is you have very high current start-up
transients. on a cold day with a gale blowing outside the car, and some
snow in the system, you could be into the 30's without too much problem.
so you need an amperage that will still blow in the event of short
circuit, but which will tolerate the above.


--
fact check required
 
Have you got a link to these "common problems" you keep posting about?


"Bimmer Owner" <dontaskfor@mymail.com> wrote in message
news:kidtio$bco$1@news.albasani.net...
Does anyone have insight into what is the root cause (and repair) of the
FSU failure that plagues almost every 1997 to 2003 BMW?
http://www.bimmerfest.com/forums/attachment.php?attachmentid=126060&d=1194115994
=========

Almost every BMW E39 (5-series) and E38 (7-series) and E46 (3-series)
has shorts that develop in the trunk wiring loom - all in the same spot!
 
I think it's already been suggested, but if the car were my own vehicle, I'd
be content with a multi-position switch for the blower motor.. this is a
very reliable method.

A heavy duty switch and some over-rated power resistors would likely outlast
many replacement OEM miracle-in-a-box modules.

The parts, wire, a cover for the hole where the original removed module was,
and a Saturday afternoon would likely cover the cost investment.

I'm fairly certain that there are off-the-shelf variable speed modules that
would be an adequate replacement for an automotive blower motor application.

--
Cheers,
WB
..............


"jim beam" <me@privacy.net> wrote in message
news:kiho9f$960$1@dont-email.me...
you don't need to know this stuff any more than you need to know the gas
excitation voltage in a broken fluorescent tube. because you're not going
to unpot the thing and replace the chip. because it's probably not the
chip in the first place.

not trying to be rude - just trying to get you focused on the relevant
stuff - that the two options are:

1. continue replacing the existing [under-rated, low tech] unit.
2. build and deploy a pwm unit instead.

#1 is really not /that/ expensive, particularly if you factor in time,
even if it is part of the bmw marketing susceptibility tax.

#2 is a much better time investment - it certainly has a much better
return than figuring out that the existing unit is not repairable later
rather than sooner.


--
fact check required
 
In message
<acc3106a-224e-4a7c-a17e-69cfe3e13fba@v8g2000yqe.googlegroups.com>,
"trader4@optonline.net" <trader4@optonline.net> writes
Instead of just a simple
fan motor, it's a fan that's variable speed, driven by a PWM
signal.
If by PWM you mean pulse width modulation, then it would allow for
variable speed, but a DC motor is an inductive load and is not sensibly
controlled by such a system unless there is something in the circuit to
allow the peak voltage generated by the motor at pulse cut of to be
shunted to earth.
--
Clive
 
On Mar 23, 6:48 am, Clive <cl...@yewbank.demon.co.uk> wrote:
In message
acc3106a-224e-4a7c-a17e-69cfe3e13...@v8g2000yqe.googlegroups.com>,
"trad...@optonline.net" <trad...@optonline.net> writes> Instead of just a simple
fan motor, it's a fan that's variable speed, driven by a PWM
signal.

If by PWM you mean pulse width modulation, then it would allow for
variable speed, but a DC motor is an inductive load and is not sensibly
controlled by such a system unless there is something in the circuit to
allow the peak voltage generated by the motor at pulse cut of to be
shunted to earth.
--
Clive
That "something" could be as simple as a diode. PWM is
commonly used to vary the power to a motor. BMW, for
example, uses it on the aux fan motor of the X5. And I
would suspect that it's also used for the blower motor
because you wind up wasting a lot less power that way.
And every little bit of power saved adds up and effects MPG.
 
On Mar 22, 7:42 pm, "R. Mark Clayton" <nospamclay...@btinternet.com>
wrote:
Have you got a link to these "common problems" you keep posting about?

"Bimmer Owner" <dontask...@mymail.com> wrote in message

news:kidtio$bco$1@news.albasani.net...

Does anyone have insight into what is the root cause (and repair) of the
FSU failure that plagues almost every 1997 to 2003 BMW?
http://www.bimmerfest.com/forums/attachment.php?attachmentid=126060&d....

========


Almost every BMW E39 (5-series) and E38 (7-series) and E46 (3-series)
has shorts that develop in the trunk wiring loom - all in the same spot!- Hide quoted text -

- Show quoted text -
I don't have a link, but we had the blower resistor widget
go on an X5 here. And the aux cooling fan motor has gone
twice. There are plenty of threads online about many people having
those problems. Oh, and don't forget the
nice X5 feature where the cable that they use to hold up the
windows snaps, sending the window crashing down inside
the door, breaking it into a million pieces. Had that happen
twice too, once while the car was just sitting in the driveway.
Other time was driving down the highway.

Then there are their defective rubber parts. Like the boot on
the intake manifold that cracks in just a few years. Or the
CV joint boots. I've had lots of cars with CV boots and
only on the X5 do they fail every 20K miles. I've seen Honda CRVs
that went 200K miles with no failure.
 
In message
<b15e9629-0f65-4f53-beda-1cc2f681d5e2@7g2000yqy.googlegroups.com>,
"trader4@optonline.net" <trader4@optonline.net> writes
That "something" could be as simple as a diode. PWM is
commonly used to vary the power to a motor. BMW, for
example, uses it on the aux fan motor of the X5. And I
would suspect that it's also used for the blower motor
because you wind up wasting a lot less power that way.
And every little bit of power saved adds up and effects MPG.
I agree with all you say.
--
Clive
 
On 03/21/2013 08:08 PM, Scott Dorsey wrote:
In article <kigfbd$nq7$2@dont-email.me>, jim beam <me@privacy.net> wrote:
On 03/21/2013 07:23 PM, Nate Nagel wrote:

*why* is it overheating?

because it's linear, retard. if you don't know what they means, fuck
off until you find out.

Nothing wrong with linear motor control, it's just inefficient and
produces a lot of heat. I used to work in a place with a 1.2 MW DC
motor
that must have been interesting - what did that motor do?


whose field coil voltage was controlled by a couple rooms full
of cast-iron resistors.
that must have been a sight to see too.


The resistance array lasted nearly 80 years
before the whole facility was taken down.
shipped to china? or replaced by pwm controllers?


As long as you keep within the safe operating area of the semiconductors,
you're fine. If you exceed them, bad things happen. But we don't know
if the semiconductors are failing on these things, or if it's just
ordinary RoHS solder failures; the RoHS crap doesn't like thermal cycling
so well.
--scott

--
fact check required
 
On 03/23/2013 03:48 AM, Clive wrote:
In message
acc3106a-224e-4a7c-a17e-69cfe3e13fba@v8g2000yqe.googlegroups.com>,
"trader4@optonline.net" <trader4@optonline.net> writes
Instead of just a simple
fan motor, it's a fan that's variable speed, driven by a PWM
signal.
If by PWM you mean pulse width modulation, then it would allow for
variable speed, but a DC motor is an inductive load and is not sensibly
controlled by such a system unless there is something in the circuit to
allow the peak voltage generated by the motor at pulse cut of to be
shunted to earth.
ancient news - controller designers and semiconductor manufacturers have
been on top of this from day 1.


--
fact check required
 
On 03/23/2013 04:33 AM, trader4@optonline.net wrote:
On Mar 22, 7:42�pm, "R. Mark Clayton" <nospamclay...@btinternet.com
wrote:
Have you got a link to these "common problems" you keep posting about?

"Bimmer Owner" <dontask...@mymail.com> wrote in message

news:kidtio$bco$1@news.albasani.net...

Does anyone have insight into what is the root cause (and repair) of the
FSU failure that plagues almost every 1997 to 2003 BMW?
http://www.bimmerfest.com/forums/attachment.php?attachmentid=126060&d...

=========



Almost every BMW E39 (5-series) and E38 (7-series) and E46 (3-series)
has shorts that develop in the trunk wiring loom - all in the same spot!- Hide quoted text -

- Show quoted text -

I don't have a link, but we had the blower resistor widget
go on an X5 here. And the aux cooling fan motor has gone
twice. There are plenty of threads online about many people having
those problems. Oh, and don't forget the
nice X5 feature where the cable that they use to hold up the
windows snaps, sending the window crashing down inside
the door, breaking it into a million pieces. Had that happen
twice too, once while the car was just sitting in the driveway.
Other time was driving down the highway.

Then there are their defective rubber parts. Like the boot on
the intake manifold that cracks in just a few years. Or the
CV joint boots. I've had lots of cars with CV boots and
only on the X5 do they fail every 20K miles. I've seen Honda CRVs
that went 200K miles with no failure.
serious question - why did you buy it?


--
fact check required
 

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