L
legg
Guest
When you've got this thing plugged in and running, what is visible in
the display? Can you get a locator dot? Traces in free-run?
RL
the display? Can you get a locator dot? Traces in free-run?
RL
Follow along with the video below to see how to install our site as a web app on your home screen.
Note: This feature may not be available in some browsers.
On Sun, 06 Mar 2016 13:26:33 +0000, Cursitor Doom wrote:
Under power, with frequency counter connected between T1 and T2
with V1812 removed from circuit shows the PWM chip pulsing at
22.55kHz.
Sorry, ignore that; copied the wrong piece of paper. It should be
20.64kHz. (This is with the load connected.) I then tried again with
V1812 re-inserted and got 20.62kHz. Apologies for the earlier
error...
On Sun, 06 Mar 2016 13:28:52 -0500, legg wrote:
When you've got this thing plugged in and running, what is visible in
the display? Can you get a locator dot? Traces in free-run?
I haven't tried this yet as I can guess sod's law making it the case that
I'd have to pull the plug just at the point where the CRT has warmed up
sufficiently. The other slight problem is to test this requires the board
to be completely inserted with every connection made plus a temp probe to
the power resistor which is all rather fiddlesome and not to be done
repeatedly if it can be avoided. I can see a situation arising (sod's law
again) where someone here will post saying - "oh, whilst you still have
the board out, just check this..."
Nevertheless, if nothing is said in the next 18 hours, I will test it all
reconnected and post the outcome here.
It's only my guess, but I think that they intended this supply to run
rather somewhere below resonance than somewhere above. This would mean
that adjusting the pulse frequency down to 17.35 kHz should do no harm
as that value would be lower than the setting right now.
You are refering to manual component numbers from the 3262 manual and
schematic. The 3264 does not have the same schematic or part numbers.
The schematic is functionally similar, but uses a different control IC
and different components are present/selected to set the IC's function.
Part type for the main transformer/size and pinout, the size of
resonant/snubbing components, along the actual supply power ratings may
vary with model number, as well. One example is the different resonant
cap size used.
P.P.S. If you decide to sweep the LC part in circuit instead of out of
circuit (because the transformer is difficult to solder out etc...), you
can use a small voltage source (a 9 V block battery) connected to the
power supply's "AC" input. This will precharge the circuit enough to get
the parasitics down. It won't start the power supply controller, but it
will reverse-bias various diodes and also the base-collector junction of
the main switching transistor. That will make these semiconductor parts
non-conducting (at small signal levels) and prevent them from rectifying
the test signal from your sweep generator, and messing it up in various
ways through leakage paths. It's an easier alternative to removing the
switching transistor from the circuit.
Dimitrij
I've just noticed that towards the bottom of (true) page 106, it
states the following:-
"The oscillator frequency is approximately 25kHz, determined by
network C1811, R1823 and is adjustable by means of R1824." ...
And before anyone suggests it: I've frequency swept the primary
circuit just in case there's a second resonance peak at around 25kHz
and there isn't one.
On Sun, 06 Mar 2016 23:34:55 +0100, Dimitrij Klingbeil wrote:
It's only my guess, but I think that they intended this supply to run
rather somewhere below resonance than somewhere above. This would mean
that adjusting the pulse frequency down to 17.35 kHz should do no harm
as that value would be lower than the setting right now.
I've just noticed that towards the bottom of (true) page 106, it states
the following:-
"The oscillator frequency is approximately 25kHz, determined by network
C1811, R1823 and is adjustable by means of R1824."
It then goes on to specify the duty cycle. Two things stand out as
requiring further investigation here. Clearly, the 25kHz clock frequency
mentioned is *miles* away from what my clock is running at - and the
frequency adjustment is made with R1827, not R1824 (which is fixed
anyway). I'm guessing the reference to R1824 is just a typo, but can we
say the same for 25kHz??
Since this *completely* changes our former assumptions, I'm going to
confine myself to just replacing the flaky polyester caps for the time
being. Be interested to hear how you think I should proceed now in the
light of this...
On 07.03.2016 19:08, Cursitor Doom wrote:
I've just noticed that towards the bottom of (true) page 106, it
states the following:-
"The oscillator frequency is approximately 25kHz, determined by
network C1811, R1823 and is adjustable by means of R1824." ...
And before anyone suggests it: I've frequency swept the primary
circuit just in case there's a second resonance peak at around
25kHz and there isn't one.
I can only think of C1806 and C1807. They are in series. If one of
them has an isolation problem, that would leave the other one alone
in the circuit - and therefore double the capacitance.
Also there are the resistors in parallel - R1817 and R1818. They
should be 10 Megaohm. But if one of them is either shorted or
improperly replaced (maybe it formed an isolation breakdown from
over-voltage or someone put in a wrong value like zero Ohm instead),
then that would also short out the corresponding capacitor, and have
the same effect.
Usually resistors are reliable, but sometimes, some old ones of the
"carbon composition" variety, do form a "hot channel" and break
down.
Doubling the capacitance would almost halve the resonance frequency.
Actually it won't *exactly* halve it, because there is still a third
capacitor in parallel, namely the stray winding capacitance.
This looks quite enough to be realistic. If one resonance cap is
shot, the LC frequency will go down by a great deal...
On 07.03.2016 19:08, Cursitor Doom wrote:
I've just noticed that towards the bottom of (true) page 106, it
states the following:-
"The oscillator frequency is approximately 25kHz, determined by
network C1811, R1823 and is adjustable by means of R1824." ...
And before anyone suggests it: I've frequency swept the primary
circuit just in case there's a second resonance peak at around
25kHz and there isn't one.
...
... Also, to avoid unforeseen measurement errors, can you do that
out of circuit? Just the transformer and the capacitor(s) on the
primary.
I have no idea what you now consider to be wrong with the PSU. Apart
from a resistor that in your opinion runs too hot even though its well
within its rating I seem to recall amidst your ramblings that the
voltage rails are correct?
It seems to me that the only fault was the diode which was pretty
obvious from the beginning. (Always check for previous repairs).
You persist in not using the correct manual, refuse to test it with an
appropriate load and won't put it in the scope to see if the scope
actually functions.
Waste of breath.
Well, I've replaced all the flaking capacitors and still no improvement.
A number of people have been suggesting I remove the two resonant caps
(the 30n ones) from the primary circuit and test them. I didn't have any
expectation that this would achieve anything since they tested good in-
circuit, but as we're running out of ideas now I did remove them this
afternoon and they both tested at 31nF a piece and no signs of any
physical damage. I then subbed a couple of common-or-garden mylars of the
same value in their places and re-swept for changes in resonance. Result
was no change in resonance - but a slightly better Q(!!) Also checked the
two 10Meg resistors whilst I was at it and they were fine, too. So I can
only think of making up Dimitrij's winding tester and looking for signs
of any turns shorting in the main transformer.
I'm coming to the end of the amount of time I'm prepared to spend on this
psu as it stands. I'm more and more tempted to mothball the key parts of
it til next year then rebuild it as a conventional non-res converter to a
fresh design. TBH, I'm not prepared to still be testing this thing after
the end of this week, so if anyone has any last-ditch ideas, now's the
time to toss 'em into the mix. Speak now or forever hold your peace.
Thanks, all.
Well, I've replaced all the flaking capacitors and still no improvement.
A number of people have been suggesting I remove the two resonant caps
(the 30n ones) from the primary circuit and test them. I didn't have any
expectation that this would achieve anything since they tested good in-
circuit, but as we're running out of ideas now I did remove them this
afternoon and they both tested at 31nF a piece and no signs of any
physical damage. I then subbed a couple of common-or-garden mylars of the
same value in their places and re-swept for changes in resonance. Result
was no change in resonance - but a slightly better Q(!!) Also checked the
two 10Meg resistors whilst I was at it and they were fine, too. So I can
only think of making up Dimitrij's winding tester and looking for signs
of any turns shorting in the main transformer.
I'm coming to the end of the amount of time I'm prepared to spend on this
psu as it stands. I'm more and more tempted to mothball the key parts of
it til next year then rebuild it as a conventional non-res converter to a
fresh design. TBH, I'm not prepared to still be testing this thing after
the end of this week, so if anyone has any last-ditch ideas, now's the
time to toss 'em into the mix. Speak now or forever hold your peace.
Thanks, all.
This is a 2W resistor. If it's trying to dissipate more than 2W as I
strongly believe, something's definitely wrong. The problem up until now
has been measuring the dissipation, because we can't use I^2*R or
variations thereof because of the highly noisy/irregular waveform. So...
Here's the clever bit:
Measure exactly how long it takes at present for the resistor to reach
say 50'C. I believe it's around 1 minute, but get the exact time. Then
let it cool completely back to the room ambient temperature. Remove from
circuit. Attach to bench power supply and by means of trial and error,
set the voltage across the resistor to raise it's temperature to 50'C in
1 minute (will obviously require several attempts, but no matter). Read
off the voltage level which produces this outcome, then just do V^2/R to
find W and see if it exceeds 2W.
I'll do it first thing tomorrow!
Good test. It would be more straight to plug the right voltage to make
it dissipate 2W, for 20 ohm that would be 6,3V and check what temp
results in 1 minute. You could use another identical resistor for the
test if you have one lying around to avoid unsoldering.
There's no need to unsolder, neither to actively avoid unsoldering. That
resistor is connected through a diode on the board. Just apply the
proper polarity signal, and the diode will take care of the isolation.