Spot the Design Error

DecadentLinux...@decadence.org wrote:

-------------------------------------

This feels like an episode of Batman where the riddler
has them in an imminent death situation and starts asking
Batman riddles to get out of their predicament.



.... LOL


You have succeeded in building a better bat trap.

** ROTFL !!


...... Phil
 
jla...@highlandsniptechnology.com wrote:

-------------------------------------------
Looks to me that if one side swings close to a rail, and current
limits, it increases the current limit on the opposite side, namely
the one with a lot of voltage drop across it.

** That is what VI limiters in a power amp do, vary the available current as the output voltage swings about in reverse proportion to the Vce appearing on upper and lower side BJTs at any moment.

The aim is to not allow excursions beyond the maker's SOA curve and hence device failure.


Luckily, music is AC coupled so doesn't have really long duration
swings.

** So says a music hater.


That is really an ugly variation on the repeated-a-million times
standard audio power amp.

** Another unsupported, blown out his fat arse opinion John gets to keep.

Yawnnnnnn ....


....... Phil


> lunatic fringe electronics

** Says it all, really.
 
piglet wrote:

---------------
Another thing I am not sure about is the way the aux -ve rail is ac
bypassed not to ground but instead to the -80v rail bobbing up and down
with signal - could that invite motorboating. Like make C116 a higher
voltage part with anode returned to ground not -80V.

** Having that -21V a boost rail make the amp work better and matches the benefits of the load side bootstrap on the class A stage.

TR107 is a current source so bucks any variation on the plus rail.

My first post said " the amp misbehaves terribly " - not it was merely a bit imperfect.

I have also posted that users could find the amp *unusable* though no faults had developed. Few comparable amps have the same problem.

It is not heat related & the amp does not stop working.



..... Phil
 
Phil Allison wrote:

-------------------------
However, within the power stage is a flaw that makes the
amp misbehave terribly.

** Here is a big clue:

The "misbehaviour" is an unintended result of the VI limiter.

TR113 & TR114 and their associated parts.




..... Phil
 
On 23/10/2019 07:20, Phil Allison wrote:
Phil Allison wrote:

-------------------------


However, within the power stage is a flaw that makes the
amp misbehave terribly.



** Here is a big clue:

The "misbehaviour" is an unintended result of the VI limiter.

TR113 & TR114 and their associated parts.




.... Phil

Thanks for the clue but I'm still stumped. Does the C119 thru 122 combo
make the amplifier into a gigantic supersonic oscillator with certain
speaker loads?

piglet
 
On 2019-10-22 18:05, jlarkin@highlandsniptechnology.com wrote:
On Tue, 22 Oct 2019 14:07:54 +0200, Arie de Muynck
no.spam@no.spam.org> wrote:

On 2019-10-22 14:04, Arie de Muynck wrote:
D112/D113 seem upside down. This way they decrease the current limit
when there is less voltage over the output transistors, the reverse of a
SOA protection.

Correction --> they _increase_ the current limit when the voltage is
lower. Should be OK, unless wrongly dimensioned.

Looks to me that if one side swings close to a rail, and current
limits, it increases the current limit on the opposite side, namely
the one with a lot of voltage drop across it.

No, the diodes takes care of that, it only acts on the side with the
lower voltage over the transistors (where the current flows). The other
side is not supposed to have much current, at least in audio designs.

Motor drivers do, I learned the hard way, they have a four-quadrant
load. The SOA computations there are more complex. Same for audio
designs with big transformer loads (like for electrostats).

Arie
 
On 2019-10-23 08:20, Phil Allison wrote:
Phil Allison wrote:
However, within the power stage is a flaw that makes the
amp misbehave terribly.

** Here is a big clue:

The "misbehaviour" is an unintended result of the VI limiter.
TR113 & TR114 and their associated parts.

Is that because of the SOA circuit _foldback_ effect when overload
occurs? Any clipping must have sound horrrible (maybe that's why people
still like soft clipping tube amps). Even some phase reversal might occur.
Hmmm... intriguing, but too busy now to start LTspice.

Arie
 
Arie de Muynck wrote:
---------------------

No, the diodes takes care of that, it only acts on the side with the
lower voltage over the transistors (where the current flows). The other
side is not supposed to have much current, at least in audio designs.

** You real sure about that ?


..... Phil
 
Arie de Muynck wrote...
On 2019-10-23 08:20, Phil Allison wrote:
Phil Allison wrote:
However, within the power stage is a flaw that makes the
amp misbehave terribly.

** Here is a big clue:

The "misbehaviour" is an unintended result of the VI limiter.
TR113 & TR114 and their associated parts.

Is that because of the SOA circuit _foldback_ effect when
overload occurs? Any clipping must have sound horrrible
(maybe that's why people still like soft clipping tube amps).
Even some phase reversal might occur. Hmmm... intriguing,
but too busy now to start LTspice.

I never add capacitors to my current-limiting transistors;
you want it to turn off as fast as it turns on. When the
AC level drops you don't want continuing disabling action.
And as the polarity rapidly reverses at high frequencies,
you want the current-limiting off.


--
Thanks,
- Win
 
On Tue, 22 Oct 2019 14:50:15 -0700 (PDT), Phil Allison
<pallison49@gmail.com> wrote:

jla...@highlandsniptechnology.com wrote:

-------------------------------------------

Looks to me that if one side swings close to a rail, and current
limits, it increases the current limit on the opposite side, namely
the one with a lot of voltage drop across it.



** That is what VI limiters in a power amp do, vary the available current as the output voltage swings about in reverse proportion to the Vce appearing on upper and lower side BJTs at any moment.

The aim is to not allow excursions beyond the maker's SOA curve and hence device failure.

Sure, but that amp doesn't do it very well.

Luckily, music is AC coupled so doesn't have really long duration
swings.


** So says a music hater.

Do you use a DC coupled signal chain for your music?

That is really an ugly variation on the repeated-a-million times
standard audio power amp.


** Another unsupported, blown out his fat arse opinion John gets to keep.

In other words, you like this amp design.



--

John Larkin Highland Technology, Inc

lunatic fringe electronics
 
** Here is a big clue:

The "misbehaviour" is an unintended result of the VI limiter.
TR113 & TR114 and their associated parts.

I'll take a swing..

The SOA transistor TR114 has unlimited authority to push current into the drivers TR108 TR109. Current through TR108/109 is limited only by R126 which is 68 Ohms and with >85 Volt supply that is >1 Amp. Probably more than TR108 and TR109 can withstand.

I guess that means with a loud enough audio drive signal and a low Z load that activates SOA protection, TR108 and / or TR109 may fail.

Mark
 
On Wed, 23 Oct 2019 04:30:09 -0700, Phil Allison wrote:

Arie de Muynck wrote: ---------------------


No, the diodes takes care of that, it only acts on the side with the
lower voltage over the transistors (where the current flows). The other
side is not supposed to have much current, at least in audio designs.



** You real sure about that ?


.... Phil

It ought to be fine as long as the amplifier is only connected to dummy
load resistors. Reactive loads (speakers?) might cause the current limit
to cut in earlier than expected.

Allan
 
On Wed, 23 Oct 2019 10:11:04 +0200, Arie de Muynck
<no.spam@no.spam.org> wrote:

On 2019-10-22 18:05, jlarkin@highlandsniptechnology.com wrote:
On Tue, 22 Oct 2019 14:07:54 +0200, Arie de Muynck
no.spam@no.spam.org> wrote:

On 2019-10-22 14:04, Arie de Muynck wrote:
D112/D113 seem upside down. This way they decrease the current limit
when there is less voltage over the output transistors, the reverse of a
SOA protection.

Correction --> they _increase_ the current limit when the voltage is
lower. Should be OK, unless wrongly dimensioned.

Looks to me that if one side swings close to a rail, and current
limits, it increases the current limit on the opposite side, namely
the one with a lot of voltage drop across it.

No, the diodes takes care of that, it only acts on the side with the
lower voltage over the transistors (where the current flows). The other
side is not supposed to have much current, at least in audio designs.

D112/113 increase the current limit of the transistors that are
swinging towards the rail, but don't decrease the opposite ones. That
would be OK if Iq is set low, but the Vbe multiplier isn't perfect. I
think this scheme over-stresses the not-active side on big swings. It
will NOT drive reactive loads well.


Motor drivers do, I learned the hard way, they have a four-quadrant
load. The SOA computations there are more complex. Same for audio
designs with big transformer loads (like for electrostats).

Speakers are largely ohmic, which makes life a lot simpler for audio
amps.

We're designing a class-D amp that will drive a big transformer, then
a wide range of loads, including various shunt-to-ground switching
regulators. We can tell from the data sheet of the TI class-D chip
that they didn't much consider non-speaker loads.

Our latest innovation is to put the heat sink and a fan on the bottom
of the board. Got to come up with a nice way to mount the fan to the
board. Brackets? Foam tape? Hot melt glue?

I like to do real SOA calculations, namely run a realtime model of
junction temperature and use that to limit or shut down. That
maximizes use of expensive silicon.



--

John Larkin Highland Technology, Inc

lunatic fringe electronics
 
On 2019/10/23 7:55 a.m., jlarkin@highlandsniptechnology.com wrote:
On Wed, 23 Oct 2019 10:11:04 +0200, Arie de Muynck
no.spam@no.spam.org> wrote:

On 2019-10-22 18:05, jlarkin@highlandsniptechnology.com wrote:
On Tue, 22 Oct 2019 14:07:54 +0200, Arie de Muynck
no.spam@no.spam.org> wrote:

On 2019-10-22 14:04, Arie de Muynck wrote:
....

Our latest innovation is to put the heat sink and a fan on the bottom
of the board. Got to come up with a nice way to mount the fan to the
board. Brackets? Foam tape? Hot melt glue?
If you want the fan to stay put, then I recommend securing it with some
combination of mounting hardware & brackets.

Hot melt or double sided tape can be problematic when exposed to the
real world...

John :-#)#

(Please post followups or tech inquiries to the USENET newsgroup)
John's Jukes Ltd.
MOVED to #7 - 3979 Marine Way, Burnaby, BC, Canada V5J 5E3
(604)872-5757 (Pinballs, Jukes, Video Games)
www.flippers.com
"Old pinballers never die, they just flip out."
 
On Wed, 23 Oct 2019 11:14:48 -0700, John Robertson <spam@flippers.com>
wrote:

On 2019/10/23 7:55 a.m., jlarkin@highlandsniptechnology.com wrote:
On Wed, 23 Oct 2019 10:11:04 +0200, Arie de Muynck
no.spam@no.spam.org> wrote:

On 2019-10-22 18:05, jlarkin@highlandsniptechnology.com wrote:
On Tue, 22 Oct 2019 14:07:54 +0200, Arie de Muynck
no.spam@no.spam.org> wrote:

On 2019-10-22 14:04, Arie de Muynck wrote:
...

Our latest innovation is to put the heat sink and a fan on the bottom
of the board. Got to come up with a nice way to mount the fan to the
board. Brackets? Foam tape? Hot melt glue?

If you want the fan to stay put, then I recommend securing it with some
combination of mounting hardware & brackets.

Hot melt or double sided tape can be problematic when exposed to the
real world...

OK, grumble, I guess we don't want the fan falling off into the bottom
of the box.

--

John Larkin Highland Technology, Inc
picosecond timing precision measurement

jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com
 
John Larkin wrote:

-------------------

which makes life a lot simpler for audio amps.

** Says an audio hater and ignoramous.

I don't hate audio, I just don't care for music.

** One and the same thing.


> Well, I do hate *some* music, as you probably do.

** Not a lot.

But a lot of audio electronics is badly designed,

** Not true.

Most professional audio gear is well designed and built for the purpose intended and at very low cost cos the competition is *fierce*.



I like to do real SOA calculations,


** Nice if you have a known load.



No, I use hardware or software to compute mosfet junction temps, using
realtime measurement of voltages and currents and heatsink temp, and a
thermal model of the chip and heat sink. The computed Tj is realistic,
independent of signals and loads. It's a small cost addition that
radically improves the use of expensive fets and heat sinks and gets
max safe output in all quadrants.

** Really, so the load's characteristics are irrelevant to your design ?

That's cool .....



....... Phil



--

John Larkin Highland Technology, Inc
picosecond timing precision measurement

jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com
 
jla...@highlandsniptechnology.com wrote:

---------------------------------------

D112/113 increase the current limit of the transistors that are
swinging towards the rail, but don't decrease the opposite ones.

** A clearer way to view this is to note that equal amounts of current are available in both polarities at zero output. Available current increases as the output swings towards one or other rail.


That would be OK if Iq is set low,

** Who's IQ is that then ?


but the Vbe multiplier isn't perfect.

** LOL - what a shameless non sequitur.

JL is drowning in his own bullshit here.


I
think this scheme over-stresses the not-active side on big swings.

** If it's "non-active" how then does it become stressed ?

It will NOT drive reactive loads well.

** Really? Why is that ?

JL in on the sniff of a scent here.


Speakers are largely ohmic,

** Massive fallacy.


> which makes life a lot simpler for audio amps.

** Says an audio hater and ignoramous.



I like to do real SOA calculations,

** Nice if you have a known load.




...... Phil
 
On Wed, 23 Oct 2019 12:47:21 -0700 (PDT), Phil Allison
<pallison49@gmail.com> wrote:



which makes life a lot simpler for audio amps.

** Says an audio hater and ignoramous.

I don't hate audio, I just don't care for music. Well, I do hate
*some* music, as you probably do. But a lot of audio electronics is
badly designed, as you have pointed out.

I like to do real SOA calculations,


** Nice if you have a known load.

No, I use hardware or software to compute mosfet junction temps, using
realtime measurement of voltages and currents and heatsink temp, and a
thermal model of the chip and heat sink. The computed Tj is realistic,
independent of signals and loads. It's a small cost addition that
radically improves the use of expensive fets and heat sinks and gets
max safe output in all quadrants.



--

John Larkin Highland Technology, Inc
picosecond timing precision measurement

jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com
 
onsdag den 23. oktober 2019 kl. 16.55.19 UTC+2 skrev jla...@highlandsniptechnology.com:
On Wed, 23 Oct 2019 10:11:04 +0200, Arie de Muynck
no.spam@no.spam.org> wrote:

On 2019-10-22 18:05, jlarkin@highlandsniptechnology.com wrote:
On Tue, 22 Oct 2019 14:07:54 +0200, Arie de Muynck
no.spam@no.spam.org> wrote:

On 2019-10-22 14:04, Arie de Muynck wrote:
D112/D113 seem upside down. This way they decrease the current limit
when there is less voltage over the output transistors, the reverse of a
SOA protection.

Correction --> they _increase_ the current limit when the voltage is
lower. Should be OK, unless wrongly dimensioned.

Looks to me that if one side swings close to a rail, and current
limits, it increases the current limit on the opposite side, namely
the one with a lot of voltage drop across it.

No, the diodes takes care of that, it only acts on the side with the
lower voltage over the transistors (where the current flows). The other
side is not supposed to have much current, at least in audio designs.


D112/113 increase the current limit of the transistors that are
swinging towards the rail, but don't decrease the opposite ones. That
would be OK if Iq is set low, but the Vbe multiplier isn't perfect. I
think this scheme over-stresses the not-active side on big swings. It
will NOT drive reactive loads well.


Motor drivers do, I learned the hard way, they have a four-quadrant
load. The SOA computations there are more complex. Same for audio
designs with big transformer loads (like for electrostats).

Speakers are largely ohmic, which makes life a lot simpler for audio
amps.

We're designing a class-D amp that will drive a big transformer, then
a wide range of loads, including various shunt-to-ground switching
regulators. We can tell from the data sheet of the TI class-D chip
that they didn't much consider non-speaker loads.

Our latest innovation is to put the heat sink and a fan on the bottom
of the board. Got to come up with a nice way to mount the fan to the
board. Brackets? Foam tape? Hot melt glue?

two holes?

https://www.amazon.com/Northbridge-Chipset-Aluminium-Heatsink-Printer/dp/B07RKM2JJ7
 
On Wed, 23 Oct 2019 13:28:17 -0700 (PDT), Phil Allison
<pallison49@gmail.com> wrote:

John Larkin wrote:

-------------------



which makes life a lot simpler for audio amps.

** Says an audio hater and ignoramous.

I don't hate audio, I just don't care for music.


** One and the same thing.


Well, I do hate *some* music, as you probably do.

** Not a lot.

But a lot of audio electronics is badly designed,


** Not true.

Most professional audio gear is well designed and built for the purpose intended and at very low cost cos the competition is *fierce*.



I like to do real SOA calculations,


** Nice if you have a known load.



No, I use hardware or software to compute mosfet junction temps, using
realtime measurement of voltages and currents and heatsink temp, and a
thermal model of the chip and heat sink. The computed Tj is realistic,
independent of signals and loads. It's a small cost addition that
radically improves the use of expensive fets and heat sinks and gets
max safe output in all quadrants.



** Really, so the load's characteristics are irrelevant to your design ?

That's cool .....

The load should be and is irrevelent to the protection algorithm. I
compute a pretty good approximation of actual fet junction temp, and
shut down if that gets too high. No simple current limit or foldback
does that.

Fets, fans, heat sinks are expensive. May as well use them to their
safe limits.

--

John Larkin Highland Technology, Inc
picosecond timing precision measurement

jlarkin att highlandtechnology dott com
http://www.highlandtechnology.com
 

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