Speaker Protection Question.

Trevor Wilson wrote:

---------------------------

In any case, he has created a totally unnecessary ground loop.


**I ain't taking that bet. Such a fault could be very nasty if the amp
is a bridged one.

** Did I ever tell you the story of the "Hertz" Mosfet amplifiers and the Australian Navy ?

Hertz amplifiers are ( were ?) large, heavy, lateral TO3 mosfet beasts intended for the live music and disco markets. The ones I saw did 800W comfortably into 4 ohms at any phase angle you liked.

The local agent for the product sold a couple to the RAN, for use with SONAR testing in the submarine labs here in Sydney. He had blithely assumed that this was a job the amps could do easily.

But he had not reckoned on the pure ham fistedness of the RAN technicians.

Live Rock music and disco material can be pretty hard on an audio amplifier, but not near as lethal as a half trained Navy tech with a signal generator that goes to 100kHz - PLUS no clue at all about how audio gear is normally treated and not treated.

The Hertz amps has response up to 100kHz but NO WAY was that allowable at full power !!! Even 20kHz is pushing it due to the limited power handling of the output ZOBEL.

PLUS, the Navy decided to build a "path panel" for all inputs and outputs - a flat aluminium plate covered in 1/4 inch jack sockets !!!!

The idea of using a sheet of insulation material never crossed their tiny minds OR that 1/4 inch jacks and plugs were not up to handling 800W safely - OR that jack plug tips connect signal to the ground circuit FIRST every time they are plugged in.

The Hertz amps did not last long, soon as the tip of a jack carrying the output from the amp touched the patch panel, the amp blew up. Full output current ( about 50 amps) passed along the thin wires and tiny PCB tracks from the input XLR to common ground and vaporised.

The other amp in the pair soon had burnt film caps in the Zobel network.

After some tedious repairs, I wound up adding 2.2 ohm resistors in series with the input ground and bypassing XLR pin 1 to chassis with a 35amp bridge rectifier wired as back to back diodes. I did both amps while I hade them in the workshop.

They both passed the "Navy test" after that.

Not much I could do about some idiot feeding 5Vrms from an audio gen into the input at 100kHz though.

Another example was loaned to some lunatic in the NT to do "magnetics " experiments with - I think he was trying to make a linear motor. He succeeded in blowing the output MOSFETs to bits.

The Navy later succeeded in doing much the same to one of theirs.

Hertz amps had no DC rail fuses, juts thermal breakers and zener diode current limiting on the MOSFETs.

No way, whatsoever were they SAFE to use in a SONAR test lab.



..... Phil
 
On 16/07/2017 8:39 PM, Phil Allison wrote:
Trevor Wilson wrote:

---------------------------


In any case, he has created a totally unnecessary ground loop.


**I ain't taking that bet. Such a fault could be very nasty if the amp
is a bridged one.



** Did I ever tell you the story of the "Hertz" Mosfet amplifiers and the Australian Navy ?

Hertz amplifiers are ( were ?) large, heavy, lateral TO3 mosfet beasts intended for the live music and disco markets. The ones I saw did 800W comfortably into 4 ohms at any phase angle you liked.

The local agent for the product sold a couple to the RAN, for use with SONAR testing in the submarine labs here in Sydney. He had blithely assumed that this was a job the amps could do easily.

But he had not reckoned on the pure ham fistedness of the RAN technicians.

Live Rock music and disco material can be pretty hard on an audio amplifier, but not near as lethal as a half trained Navy tech with a signal generator that goes to 100kHz - PLUS no clue at all about how audio gear is normally treated and not treated.

The Hertz amps has response up to 100kHz but NO WAY was that allowable at full power !!! Even 20kHz is pushing it due to the limited power handling of the output ZOBEL.

PLUS, the Navy decided to build a "path panel" for all inputs and outputs - a flat aluminium plate covered in 1/4 inch jack sockets !!!!

The idea of using a sheet of insulation material never crossed their tiny minds OR that 1/4 inch jacks and plugs were not up to handling 800W safely - OR that jack plug tips connect signal to the ground circuit FIRST every time they are plugged in.

The Hertz amps did not last long, soon as the tip of a jack carrying the output from the amp touched the patch panel, the amp blew up. Full output current ( about 50 amps) passed along the thin wires and tiny PCB tracks from the input XLR to common ground and vaporised.

The other amp in the pair soon had burnt film caps in the Zobel network.

After some tedious repairs, I wound up adding 2.2 ohm resistors in series with the input ground and bypassing XLR pin 1 to chassis with a 35amp bridge rectifier wired as back to back diodes. I did both amps while I hade them in the workshop.

They both passed the "Navy test" after that.

Not much I could do about some idiot feeding 5Vrms from an audio gen into the input at 100kHz though.

Another example was loaned to some lunatic in the NT to do "magnetics " experiments with - I think he was trying to make a linear motor. He succeeded in blowing the output MOSFETs to bits.

The Navy later succeeded in doing much the same to one of theirs.

Hertz amps had no DC rail fuses, juts thermal breakers and zener diode current limiting on the MOSFETs.

No way, whatsoever were they SAFE to use in a SONAR test lab.

**YIKES!

Did you ever see any of the big Mike Davis designed EHT MOSFET amps?
Best MOSFET amps I ever saw. Very clever design. Tough, reliable and
half decent sounding. MUCH better than the Perreaux crap back then (ca.
1980-something). He gave me some PCBs and I retro-fitted them to a
number of very troublesome amps. Never saw them back in the workshop.
The worst was this disgusting Musical Fidelity P370. Claimed to be 185
Watts Class A (actually, 10 Watts Class A). A shit-load of flat pack
MOSFETs and a horrible design. When one channel failed, both channels
went down, emitting much smoke in the process. EVERY SINGLE MOSFET
failed. I re-built it with a couple of Mike's modules. The customer
reported that it had never sounded so good. Reliable too.


--
Trevor Wilson
www.rageaudio.com.au
 
Once upon a time on usenet Phil Allison wrote:
~misfit~ wrote:

--------------------



**Ensure that the mains earth is isolated from the speaker earth/s.


** Also ensure the speaker grounds are kept separate too.

Wanna bet "misfit" has used a metal panel with 1/4 inch jacks for
the speakers ?

In any case, he has created a totally unnecessary ground loop.

I'll take the bet.

The back panel is hardboard and I have fixed 40cm wires going out
the back for 'speakers in' terminated in 3mm banana plugs. There are
speaker jacks mounted on the back panel that accept banana plugs,
lugs or bare wire to the speakers (currently using banana plugs).



** Have you somehow linked the speaker grounds from each channel ?

Cos if you have kept the channels separate and insulated from ground,
the new speaker wiring cannot possibly cause the system to hum.

That's what I thought and why I was careful about grounds (I used to do
set-up, soundmixing and stage lighting for a band 'on the road' for a few
years so am aware of ground loops).

Yet still they introduce hum. I was wondering if perhaps my power
transformer is a little on the small side (as they are large relays) and if
so if that might be the cause. I have no experience using these
UPC1237-based protection circuits.

Cheers,
--
Shaun.

"Humans will have advanced a long, long way when religious belief has a cozy
little classification in the DSM*."
David Melville (in r.a.s.f1)
(*Diagnostic and Statistical Manual of Mental Disorders)
 
Trevor Wilson wrote:
---------------------

No way, whatsoever were they SAFE to use in a SONAR test lab.


**YIKES!

Did you ever see any of the big Mike Davis designed EHT MOSFET amps?

** Yep - saw quite a few of them, EHT2000 and EHT4000 models.

I managed to get a loan of an early production example of a 2000 from the owner who worked for Etone at the time. The chief designer for Jands, Doug Ford and his production manager Terry popped over to see it too.

The use of standard aluminium extrusions and fan blowing the toroidals transformers was commented on favourably. Having reed relay current sensors in the speaker lines was novel as well.

The way the AC wiring was installed on top of the heatsinks using a PCB and large plastic bolts was slightly mind blowing. But the amps had a fatal flaw that turned up after a few years in use.

The fan blew directly onto the copper pattern of the power amps PCBs which were *NOT* coated to protect them from moisture and the corrosion that results. Also, the lack of thermal cut offs meant that if the heatsinks clogged with fluff or the fan stopped, the whole assembly cooked.

Dissasembly, full immersion cleaning and repair is a MASSIVE job that I have done a few times, but not happily.

Perreaux had a similar problem with lack of PCB coating - but was far easier to deal with. Failure to deal with it meant the amps blew up as "tracking" began between adjacent tracks that differed by 200VDC or so. At least Perreauxs all had DC rail fuses that saved the MOSFETS.


..... Phil
 
Once upon a time on usenet Phil Allison wrote:
~misfit~ wrote:

-------------------



**Ensure that the mains earth is isolated from the speaker earth/s.

Thanks. It is. In both the amplifiers and the speaker protection
unit. (Although the amp I'm rewiring curently to use soon, the
Playmaster Pro III doesn't isolate the mains and speaker earths.)


** That is not what TW meant.

He was saying not to create and EXTRA mains earth going to the
speaker ground terminals - cos doing that can make a "hum loop".

Cheers,
--
Shaun.

"Humans will have advanced a long, long way when religious belief has a cozy
little classification in the DSM*."
David Melville (in r.a.s.f1)
(*Diagnostic and Statistical Manual of Mental Disorders)
 
On 17/07/2017 10:20 AM, Phil Allison wrote:
Trevor Wilson wrote:
---------------------



No way, whatsoever were they SAFE to use in a SONAR test lab.


**YIKES!

Did you ever see any of the big Mike Davis designed EHT MOSFET amps?



** Yep - saw quite a few of them, EHT2000 and EHT4000 models.

I managed to get a loan of an early production example of a 2000 from the owner who worked for Etone at the time. The chief designer for Jands, Doug Ford and his production manager Terry popped over to see it too.

The use of standard aluminium extrusions and fan blowing the toroidals transformers was commented on favourably. Having reed relay current sensors in the speaker lines was novel as well.

The way the AC wiring was installed on top of the heatsinks using a PCB and large plastic bolts was slightly mind blowing. But the amps had a fatal flaw that turned up after a few years in use.

The fan blew directly onto the copper pattern of the power amps PCBs which were *NOT* coated to protect them from moisture and the corrosion that results. Also, the lack of thermal cut offs meant that if the heatsinks clogged with fluff or the fan stopped, the whole assembly cooked.

Dissasembly, full immersion cleaning and repair is a MASSIVE job that I have done a few times, but not happily.

Perreaux had a similar problem with lack of PCB coating - but was far easier to deal with. Failure to deal with it meant the amps blew up as "tracking" began between adjacent tracks that differed by 200VDC or so. At least Perreauxs all had DC rail fuses that saved the MOSFETS.

**Ouch. I'll ask Mike about those issues later today. He still keeps
musicians' hours (ie: He doesn't get out of bed 'till after 1:00PM).

--
Trevor Wilson
www.rageaudio.com.au
 
HI ~misfit~
I came across this thread in search for any information on the eht systems, I have 4x of the eht4000 amps an trying to find a path to the user manual. or even specs on the pmh3 and pmh2 speaker boxes. Do you have any leads online?

also built a playmaster pro3 in year 10 for my major electronics project, it is still alive and kicking nearly 14 years later!
 
Once upon a time on usenet aaron.mcdonald7@bigpond.com wrote:
HI ~misfit~
I came across this thread in search for any information on the eht
systems, I have 4x of the eht4000 amps an trying to find a path to
the user manual. or even specs on the pmh3 and pmh2 speaker boxes. Do
you have any leads online?

also built a playmaster pro3 in year 10 for my major electronics
project, it is still alive and kicking nearly 14 years later!

Hi Aaron.

Sorry I have no leads to give you but others here might. I've tweaked the
Playmaster Pro3, rewired the power supply, replaced the capacitors etc but
I'm still not happy with the sound so the case / heatsinks / toroids are
going to be used for another project I have going - one using K135 / J50s.

Good luck with your search.
--
Shaun.

"Humans will have advanced a long, long way when religious belief has a cozy
little classification in the DSM*."
David Melville (in r.a.s.f1)
(*Diagnostic and Statistical Manual of Mental Disorders)
 
On 23/01/2018 10:03 PM, ~misfit~ wrote:
Once upon a time on usenet aaron.mcdonald7@bigpond.com wrote:
HI ~misfit~
I came across this thread in search for any information on the eht
systems, I have 4x of the eht4000 amps an trying to find a path to
the user manual. or even specs on the pmh3 and pmh2 speaker boxes. Do
you have any leads online?

also built a playmaster pro3 in year 10 for my major electronics
project, it is still alive and kicking nearly 14 years later!

Hi Aaron.

Sorry I have no leads to give you but others here might. I've tweaked the
Playmaster Pro3, rewired the power supply, replaced the capacitors etc but
I'm still not happy with the sound so the case / heatsinks / toroids are
going to be used for another project I have going - one using K135 / J50s.

Good luck with your search.

**Of course you're not happy with the sound. Those old MOSFET kit amps
were shitful, horrible sounding things. Reliable, but crap sound. Worst
of all was the ETI 5000 amp. Find an old Phase Linear and you'll hear a
far superior sounding amp.

--
Trevor Wilson
www.rageaudio.com.au
 

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