motor speed controller for kids' electric car

On Aug 31, 11:51 pm, "Phil Allison" <phi...@tpg.com.au> wrote:
"gearhead"

I read through most of the posts.  I'll endorse those who made
statements to the effect that the drive frequency for a motor is so
low that a 555 will do just fine.  You can run it around 1kHz,
ballpark, but anything from 100Hz to 10kHz would probably work.
I'd choose 400 Hz myself.  Don't forget the freewheel diode.
A power Schottky is a good choice for this.
You can get the gearshift effect with a switch that has multiple taps
connected to a resistor network.  That ought to be really fun.  Use
12 volts, but have the top speed something less than 100%.
Experiment to find the best "governor" frequency.
The usual way of hooking up a 555 astable gives duty cycles only
between 50% and 100%, nothing less than 50%.
You can give it a full range of duty cycle by putting a diode across
pins 6 and 7 with the cathode at pin 6.

** The best arrangement is the one shown here.

http://adibakri.co.cc/wp-content/uploads/2008/06/pwm-with-555-electro...

C1 could be changed to 0.022 with advantage.

The OP will need about 4 x  BUZ11s in parallel to be safe and use a 15 or 20
amp thermal breaker in the battery line

.....  Phil
Nice simple circuit, Thanks for the link Phil. Does C1 set the
frequency of the 555? (Sorry it's been at least 15 years since I used
a 555 for anything.)

George H.
 
On Sep 1, 10:32 am, George Herold <ggher...@gmail.com> wrote:
On Aug 31, 11:51 pm, "Phil Allison" <phi...@tpg.com.au> wrote:



"gearhead"

I read through most of the posts.  I'll endorse those who made
statements to the effect that the drive frequency for a motor is so
low that a 555 will do just fine.  You can run it around 1kHz,
ballpark, but anything from 100Hz to 10kHz would probably work.
I'd choose 400 Hz myself.  Don't forget the freewheel diode.
A power Schottky is a good choice for this.
You can get the gearshift effect with a switch that has multiple taps
connected to a resistor network.  That ought to be really fun.  Use
12 volts, but have the top speed something less than 100%.
Experiment to find the best "governor" frequency.
The usual way of hooking up a 555 astable gives duty cycles only
between 50% and 100%, nothing less than 50%.
You can give it a full range of duty cycle by putting a diode across
pins 6 and 7 with the cathode at pin 6.

** The best arrangement is the one shown here.

http://adibakri.co.cc/wp-content/uploads/2008/06/pwm-with-555-electro...

C1 could be changed to 0.022 with advantage.

The OP will need about 4 x  BUZ11s in parallel to be safe and use a 15 or 20
amp thermal breaker in the battery line

.....  Phil

Nice simple circuit, Thanks for the link Phil.  Does C1 set the
frequency of the 555?  (Sorry it's been at least 15 years since I used
a 555 for anything.)

George H.
Yes, look up astable multivibrator 555, the datasheets have the
calculations
and there are probably many hobbyist websites that show the same
calculations.
The timing constant of .693 is actually the natural log of 2.
For a trip down memory lane derive it from the equation for
exponential decay in a RC circuit.
 
On Aug 31, 11:51 pm, "Phil Allison" <phi...@tpg.com.au> wrote:
"gearhead"

I read through most of the posts.  I'll endorse those who made
statements to the effect that the drive frequency for a motor is so
low that a 555 will do just fine.  You can run it around 1kHz,
ballpark, but anything from 100Hz to 10kHz would probably work.
I'd choose 400 Hz myself.  Don't forget the freewheel diode.
A power Schottky is a good choice for this.
You can get the gearshift effect with a switch that has multiple taps
connected to a resistor network.  That ought to be really fun.  Use
12 volts, but have the top speed something less than 100%.
Experiment to find the best "governor" frequency.
The usual way of hooking up a 555 astable gives duty cycles only
between 50% and 100%, nothing less than 50%.
You can give it a full range of duty cycle by putting a diode across
pins 6 and 7 with the cathode at pin 6.

** The best arrangement is the one shown here.

http://adibakri.co.cc/wp-content/uploads/2008/06/pwm-with-555-electro...

C1 could be changed to 0.022 with advantage.

The OP will need about 4 x  BUZ11s in parallel to be safe and use a 15 or 20
amp thermal breaker in the battery line

.....  Phil
Hey Phil, what about the Schottky. Should OP get one with a bit more
grunt?
 
"gearhead"

Hey Phil, what about the Schottky. Should OP get one with a bit more
grunt?

** Nope.

The 16 amp rating is adequate cos, at most, the diode takes half the motor
current.

http://www.fairchildsemi.com/ds/MB/MBR1645.pdf



...... Phil
 
On Sep 1, 11:30 am, gearhead <nos...@billburg.com> wrote:
On Sep 1, 10:32 am, George Herold <ggher...@gmail.com> wrote:





On Aug 31, 11:51 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"gearhead"

I read through most of the posts.  I'll endorse those who made
statements to the effect that the drive frequency for a motor is so
low that a 555 will do just fine.  You can run it around 1kHz,
ballpark, but anything from 100Hz to 10kHz would probably work.
I'd choose 400 Hz myself.  Don't forget the freewheel diode.
A power Schottky is a good choice for this.
You can get the gearshift effect with a switch that has multiple taps
connected to a resistor network.  That ought to be really fun.  Use
12 volts, but have the top speed something less than 100%.
Experiment to find the best "governor" frequency.
The usual way of hooking up a 555 astable gives duty cycles only
between 50% and 100%, nothing less than 50%.
You can give it a full range of duty cycle by putting a diode across
pins 6 and 7 with the cathode at pin 6.

** The best arrangement is the one shown here.

http://adibakri.co.cc/wp-content/uploads/2008/06/pwm-with-555-electro....

C1 could be changed to 0.022 with advantage.

The OP will need about 4 x  BUZ11s in parallel to be safe and use a 15 or 20
amp thermal breaker in the battery line

.....  Phil

Nice simple circuit, Thanks for the link Phil.  Does C1 set the
frequency of the 555?  (Sorry it's been at least 15 years since I used
a 555 for anything.)

George H.

Yes, look up astable multivibrator 555, the datasheets have the
calculations
and there are probably many hobbyist websites that show the same
calculations.
The timing constant of .693 is actually the natural log of 2.
For a trip down memory lane derive it from the equation for
exponential decay in a RC circuit.- Hide quoted text -

- Show quoted text -
Sure, Sorry just being lazy.

George H.
 
On Aug 31, 1:16 pm, "Tom Biasi" <tombi...@optonline.net> wrote:
"Michael" <mrdarr...@gmail.com> wrote in message

news:e3be3c22-f2e7-4d21-877c-2d20bb3d51b0@x5g2000prf.googlegroups.com...
On Aug 31, 1:01 pm, "Tom Biasi" <tombi...@optonline.net> wrote:

~zap~

Many years ago, before modern electronics, in a galaxy a lot like our own
I
set up a throttle that supplied voltage in 3 volt increments. That's when
it
was easy to tap a six volt battery.
The kids liked it, it was like shifting.

Tom

Tom

Hmm... I wonder what will happen if I put the weak 6V and the stronger
6V batteries in series.  Maybe that could work...  otherwise all I
have are just those two 6V batteries and two more 12V batteries, none
of which are center-tappable.

Thanks,

Michael

Your setup would be like adding series resistance, well not like it, you
would be.
The old motorcycle batteries had the links between the cell exposed as lead
bars. No problem to drill into the bar and add a contact point.
Not so with modern sealed LA batteries.

Tom

Your comment about adding series resistance got me thinking this would
drop the power down a bit from the genuine 12V battery, and sure
enough, it worked pretty well! Better than just one 6V battery, and
less oomph than the 12V. My 5-yr-old daughter accelerated in no
time. When my 7-yr-old (60 lbs) tried it, it stalled a bit trying to
accelerate, but he just pushed off with his foot and then it took
off. Will try upgrading the wiring to AWG 14 wire.

Thanks,

Michael
 
On Sep 3, 6:22 pm, Michael <mrdarr...@gmail.com> wrote:
On Aug 31, 1:16 pm, "Tom Biasi" <tombi...@optonline.net> wrote:



"Michael" <mrdarr...@gmail.com> wrote in message

news:e3be3c22-f2e7-4d21-877c-2d20bb3d51b0@x5g2000prf.googlegroups.com...
On Aug 31, 1:01 pm, "Tom Biasi" <tombi...@optonline.net> wrote:

~zap~

Many years ago, before modern electronics, in a galaxy a lot like our own
I
set up a throttle that supplied voltage in 3 volt increments. That's when
it
was easy to tap a six volt battery.
The kids liked it, it was like shifting.

Tom

Tom

Hmm... I wonder what will happen if I put the weak 6V and the stronger
6V batteries in series.  Maybe that could work...  otherwise all I
have are just those two 6V batteries and two more 12V batteries, none
of which are center-tappable.

Thanks,

Michael

Your setup would be like adding series resistance, well not like it, you
would be.
The old motorcycle batteries had the links between the cell exposed as lead
bars. No problem to drill into the bar and add a contact point.
Not so with modern sealed LA batteries.

Tom

Your comment about adding series resistance got me thinking this would
drop the power down a bit from the genuine 12V battery, and sure
enough, it worked pretty well!  Better than just one 6V battery, and
less oomph than the 12V.  My 5-yr-old daughter accelerated in no
time.  When my 7-yr-old (60 lbs) tried it, it stalled a bit trying to
accelerate, but he just pushed off with his foot and then it took
off.  Will try upgrading the wiring to AWG 14 wire.

Thanks,

Michael
You're better off using some rectifiers in series to drop the voltage.
Series resistance has the effect of turning your voltage source into a
current source, and the motor won't be able to respond to load
changes.* That's why it wouldn't accelerate with the heavier child in
it.

*Work out Ohm's law and what happens as a result of that series
resistance when you put a load on the motor.
 
On Sep 4, 8:49 pm, gearhead <nos...@billburg.com> wrote:

....

Your comment about adding series resistance got me thinking this would
drop the power down a bit from the genuine 12V battery, and sure
enough, it worked pretty well!  Better than just one 6V battery, and
less oomph than the 12V.  My 5-yr-old daughter accelerated in no
time.  When my 7-yr-old (60 lbs) tried it, it stalled a bit trying to
accelerate, but he just pushed off with his foot and then it took
off.  Will try upgrading the wiring to AWG 14 wire.

Thanks,

Michael

You're better off using some rectifiers in series to drop the voltage.
Series resistance has the effect of turning your voltage source into a
current source, and the motor won't be able to respond to load
changes.*  That's why it wouldn't accelerate with the heavier child in
it.

*Work out Ohm's law and what happens as a result of that series
resistance when you put a load on the motor.

Looks like the batteries weren't sufficiently charged at the time. My
7-year-old is zooming around the house now, with no lag in
acceleration.

A 20 amp car fuse looks like it's holding up well. A 15-amp fuse blew
in a matter of seconds.

If I do go the PWM route later, is 100 hz to 1 kHz optimal? What are
the trade-offs? Are there equations I can review relating PWM
frequency to efficiency, etc.?

Thanks,

Michael
 
"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?


** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings.


Are there equations I can review relating PWM
frequency to efficiency, etc.?


** No - it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz for best efficiency.

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.



....... Phil
 
Michael wrote:

On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings.

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No - it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz for best efficiency.

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

...... Phil



I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael
Yes, its necessary.

If you would like more reason as to why, just ask.
 
On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:
"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

 The aim is to have near constant current in the motor at all settings.

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No -  it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz  for best efficiency.

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

......  Phil

I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael
 
On Sep 9, 12:34 pm, Jamie
<jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:
Michael wrote:
On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings.

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No -  it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz  for best efficiency..

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

......  Phil

I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael

Yes, its necessary.

   If you would like more reason as to why, just ask.

Ok, I'm asking. I thought having a resistor at the mosfet gate would
impede performance at high frequency, but maybe I was misled.

???

Michael
 
Michael wrote:

On Sep 9, 12:34 pm, Jamie
jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:

Michael wrote:

On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings.

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No - it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz for best efficiency.

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

...... Phil

I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael

Yes, its necessary.

If you would like more reason as to why, just ask.



Ok, I'm asking. I thought having a resistor at the mosfet gate would
impede performance at high frequency, but maybe I was misled.

???

Michael
The resistor at the gate is of a low value "47". It will not degrade
performance out side of what the 555 can do..

At minimum, it will help reduce current peaks (inrush) as the output
of the 555 cycles and help reduce over heating of the device.

The capacitance on the gate of the transistor will cause an inrush of
current on the raise and fall of the 555's output. This can lead to
heating of the 555, even though the 555 isn't really that fast on the
output, hence the low value here which really is only helping slightly
in this respect.

The main importance here is, you need to avoid parasitic ringing on
the gate. With out some sort of device to lower the Q in the gate
circuit between the driving signal and gate, you'll more than likely
develop a ringing at the gate which in turn, could cause the attached
device the Mosfet is driving to also get this effect. This will also
put the Mosfet into a linear region where heating of the fet will most
likely out sup past the spec's of the transistor and heat sink abilities.
In the end, you have 2 things happening, a shorted MosFet and possibly
the attached device damaged from the parasitic biasing the output out of
control.

Hope that explained some of it.
 
Michael wrote:

On Sep 9, 12:34 pm, Jamie
jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:

Michael wrote:

On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings.

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No - it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz for best efficiency.

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

...... Phil

I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael

Yes, its necessary.

If you would like more reason as to why, just ask.



I'm guessing it has to do with damping oscillations from the gate
capacitance... but it seems that, from

http://en.wikipedia.org/wiki/RC_circuit,

V(t) = Vo exp( -t/RC ),

the smaller the R, the faster the gate capacitance will be
discharged...?

Michael
The gate component of the FET becomes a little inductive. A high
Q one at that.. You don't always get ringing, the circumstances
have to be right for this to happen. Normally terminating the input
with a R resolves this issue which places the gate out side this region.
 
On Sep 9, 12:34 pm, Jamie
<jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:
Michael wrote:
On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings.

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No -  it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz  for best efficiency..

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

......  Phil

I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael

Yes, its necessary.

   If you would like more reason as to why, just ask.

I'm guessing it has to do with damping oscillations from the gate
capacitance... but it seems that, from

http://en.wikipedia.org/wiki/RC_circuit,

V(t) = Vo exp( -t/RC ),

the smaller the R, the faster the gate capacitance will be
discharged...?

Michael
 
Michael wrote:

On Sep 9, 3:52 pm, Jamie
jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:

Michael wrote:

On Sep 9, 12:34 pm, Jamie
jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:

Michael wrote:

On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings.

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No - it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz for best efficiency.

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

...... Phil

I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael

Yes, its necessary.

If you would like more reason as to why, just ask.

Ok, I'm asking. I thought having a resistor at the mosfet gate would
impede performance at high frequency, but maybe I was misled.

???

Michael

The resistor at the gate is of a low value "47". It will not degrade
performance out side of what the 555 can do..

At minimum, it will help reduce current peaks (inrush) as the output
of the 555 cycles and help reduce over heating of the device.

The capacitance on the gate of the transistor will cause an inrush of
current on the raise and fall of the 555's output. This can lead to
heating of the 555, even though the 555 isn't really that fast on the
output, hence the low value here which really is only helping slightly
in this respect.

The main importance here is, you need to avoid parasitic ringing on
the gate. With out some sort of device to lower the Q in the gate
circuit between the driving signal and gate, you'll more than likely
develop a ringing at the gate which in turn, could cause the attached
device the Mosfet is driving to also get this effect. This will also
put the Mosfet into a linear region where heating of the fet will most
likely out sup past the spec's of the transistor and heat sink abilities.
In the end, you have 2 things happening, a shorted MosFet and possibly
the attached device damaged from the parasitic biasing the output out of
control.

Hope that explained some of it.



How about reducing the resistor value to, say, 4.7 ohms? Or 0.47
ohms? Basically, of all the low value resistors to choose from, I'm
wondering why a value of 47 ohms was chosen.

Thanks for the explanation,

Michael

I haven't looked at the data sheet on that part how ever, that value
sounds common to me for this low frequency application you're taking on..

It's always good to have as much resistance as you can get, driving
the gate with out compromising input drive..

If you were to calculate the maximum Slew and skew time (time coming
on and time turning off) That you could get away with, taking into
account for the Gate capacitance and max spec's of the device, you may
be able to use a lower value how ever, 47 to me sounds like a good value
with out actually doing the math..

You may be able to get away with values down to 10 ohms, but I would
scope the gate looking for ringing before putting any time on it.

Also, make sure the R's are non inductive types.
 
On Sep 9, 3:52 pm, Jamie
<jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:
Michael wrote:
On Sep 9, 12:34 pm, Jamie
jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:

Michael wrote:

On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings..

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No -  it all depends on inductance of the motor and load current..

For small DC motors, use a frequency above 1 kHz  for best efficiency.

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

......  Phil

I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael

Yes, its necessary.

  If you would like more reason as to why, just ask.

Ok, I'm asking.  I thought having a resistor at the mosfet gate would
impede performance at high frequency, but maybe I was misled.

???

Michael

  The resistor at the gate is of a low value "47". It will not degrade
  performance out side of what the 555 can do..

    At minimum, it will help reduce current peaks (inrush) as the output
  of the 555 cycles and help reduce over heating of the device.

    The capacitance on the gate of the transistor will cause an inrush of
  current on the raise and fall of the 555's output. This can lead to
heating of the 555, even though the 555 isn't really that fast on the
output, hence the low value here which really is only helping slightly
in this respect.

   The main importance here is, you need to avoid parasitic ringing on
the gate. With out some sort of device to lower the Q in the gate
circuit between the driving signal and gate, you'll more than likely
develop a ringing at the gate which in turn, could cause the attached
  device the Mosfet is driving to also get this effect. This will also
put the Mosfet into a linear region where heating of the fet will most
likely out sup past the spec's of the transistor and heat sink abilities.
   In the end, you have 2 things happening, a shorted MosFet and possibly
the attached device damaged from the parasitic biasing the output out of
  control.

  Hope that explained some of it.

How about reducing the resistor value to, say, 4.7 ohms? Or 0.47
ohms? Basically, of all the low value resistors to choose from, I'm
wondering why a value of 47 ohms was chosen.

Thanks for the explanation,

Michael
 
On Sep 9, 7:36 pm, Michael <mrdarr...@gmail.com> wrote:
On Sep 9, 3:52 pm, Jamie



jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:
Michael wrote:
On Sep 9, 12:34 pm, Jamie
jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:

Michael wrote:

On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings.

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No -  it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz  for best efficiency.

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

......  Phil

I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael

Yes, its necessary.

  If you would like more reason as to why, just ask.

Ok, I'm asking.  I thought having a resistor at the mosfet gate would
impede performance at high frequency, but maybe I was misled.

???

Michael

  The resistor at the gate is of a low value "47". It will not degrade
  performance out side of what the 555 can do..

    At minimum, it will help reduce current peaks (inrush) as the output
  of the 555 cycles and help reduce over heating of the device.

    The capacitance on the gate of the transistor will cause an inrush of
  current on the raise and fall of the 555's output. This can lead to
heating of the 555, even though the 555 isn't really that fast on the
output, hence the low value here which really is only helping slightly
in this respect.

   The main importance here is, you need to avoid parasitic ringing on
the gate. With out some sort of device to lower the Q in the gate
circuit between the driving signal and gate, you'll more than likely
develop a ringing at the gate which in turn, could cause the attached
  device the Mosfet is driving to also get this effect. This will also
put the Mosfet into a linear region where heating of the fet will most
likely out sup past the spec's of the transistor and heat sink abilities.
   In the end, you have 2 things happening, a shorted MosFet and possibly
the attached device damaged from the parasitic biasing the output out of
  control.

  Hope that explained some of it.

How about reducing the resistor value to, say, 4.7 ohms?  Or 0.47
ohms?  Basically, of all the low value resistors to choose from, I'm
wondering why a value of 47 ohms was chosen.

Thanks for the explanation,

Michael
If you look at the datasheet for the BUZ11, it has a gate capacitance
of 2000pF, equal to 2nF or 2 * 10^-9.
Now you can calculate the timing constant defined by the gate
resistor. To make the arithmetic easy, call it 50 ohms. Multiply R
times C and you get 10^-7, or 100 microseconds. In that 100us, the
gate charges to about two thirds the supply voltage (actually 1-(1/e),
or 63.2% IIRC). By convention, a cap is considered fully charged
after 5 or 6 tau (time constants), but let's get generous and call it
ten. Then you are past the point you truly won't be able to see
difference between the cap charge and the supply voltage. So less
than a microsecond is all it takes to complete charging the mosfet
gate using that 47 ohm resistor. Running at a few kHz, a microsecond
is irrelevant.
If you needed a faster gate drive (for example, if you had a circuit
running at hundreds of kHz), you could indeed use a 4.7 ohm resistor
instead of 47 ohms. But the idea is to use a big enough resistor to
make sure the gate doesn't ring. You have to balance the two
requirements -- big enough resistor to prevent ringing, but small
enough to drive the mosfet at your frequency. Fortunately your
frequency is low, so you are not squeezed between competing
requirements.
If you want to get into it deeper and investigate the design
requirements for more demanding circuits than yours, you could start
by looking up the Miller effect. But you don't have to worry about
such stuff in the circuit you're contemplating building today.
 
On Sep 9, 5:11 pm, gearhead <nos...@billburg.com> wrote:
On Sep 9, 7:36 pm, Michael <mrdarr...@gmail.com> wrote:



On Sep 9, 3:52 pm, Jamie

jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:
Michael wrote:
On Sep 9, 12:34 pm, Jamie
jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:

Michael wrote:

On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings.

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No -  it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz  for best efficiency.

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

......  Phil

I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael

Yes, its necessary.

  If you would like more reason as to why, just ask.

Ok, I'm asking.  I thought having a resistor at the mosfet gate would
impede performance at high frequency, but maybe I was misled.

???

Michael

  The resistor at the gate is of a low value "47". It will not degrade
  performance out side of what the 555 can do..

    At minimum, it will help reduce current peaks (inrush) as the output
  of the 555 cycles and help reduce over heating of the device.

    The capacitance on the gate of the transistor will cause an inrush of
  current on the raise and fall of the 555's output. This can lead to
heating of the 555, even though the 555 isn't really that fast on the
output, hence the low value here which really is only helping slightly
in this respect.

   The main importance here is, you need to avoid parasitic ringing on
the gate. With out some sort of device to lower the Q in the gate
circuit between the driving signal and gate, you'll more than likely
develop a ringing at the gate which in turn, could cause the attached
  device the Mosfet is driving to also get this effect. This will also
put the Mosfet into a linear region where heating of the fet will most
likely out sup past the spec's of the transistor and heat sink abilities.
   In the end, you have 2 things happening, a shorted MosFet and possibly
the attached device damaged from the parasitic biasing the output out of
  control.

  Hope that explained some of it.

How about reducing the resistor value to, say, 4.7 ohms?  Or 0.47
ohms?  Basically, of all the low value resistors to choose from, I'm
wondering why a value of 47 ohms was chosen.

Thanks for the explanation,

Michael

If you look at the datasheet for the BUZ11, it has a gate capacitance
of 2000pF, equal to 2nF or 2 * 10^-9.
Now you can calculate the timing constant defined by the gate
resistor.  To make the arithmetic easy, call it 50 ohms.  Multiply R
times C and you get 10^-7, or 100 microseconds.  In that 100us, the
gate charges to about two thirds the supply voltage (actually 1-(1/e),
or 63.2% IIRC).  By convention, a cap is considered fully charged
after 5 or 6 tau (time constants), but let's get generous and call it
ten.  Then you are past the point you truly won't be able to see
difference between the cap charge and the supply voltage.  So less
than a microsecond is all it takes to complete charging the mosfet
gate using that 47 ohm resistor.  Running at a few kHz, a microsecond
is irrelevant.
If you needed a faster gate drive (for example, if you had a circuit
running at hundreds of kHz), you could indeed use a 4.7 ohm resistor
instead of 47 ohms.  But the idea is to use a big enough resistor to
make sure the gate doesn't ring.  You have to balance the two
requirements -- big enough resistor to prevent ringing, but small
enough to drive the mosfet at your frequency.  Fortunately your
frequency is low, so you are not squeezed between competing
requirements.
If you want to get into it deeper and investigate the design
requirements for more demanding circuits than yours, you could start
by looking up the Miller effect.  But you don't have to worry about
such stuff in  the circuit you're contemplating building today.

Thanks a bunch! Now it is starting to make sense for me...

Michael
 
On Sep 9, 5:11 pm, gearhead <nos...@billburg.com> wrote:
On Sep 9, 7:36 pm, Michael <mrdarr...@gmail.com> wrote:



On Sep 9, 3:52 pm, Jamie

jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:
Michael wrote:
On Sep 9, 12:34 pm, Jamie
jamie_ka1lpa_not_valid_after_ka1l...@charter.net> wrote:

Michael wrote:

On Sep 6, 7:48 pm, "Phil Allison" <phi...@tpg.com.au> wrote:

"Michael"

If I do go the PWM route later, is 100 hz to 1 kHz optimal?

** No.

What are the trade-offs?

** Lower frequencies cause extra heating in the motor that vanishes at
higher ones.

The aim is to have near constant current in the motor at all settings.

Are there equations I can review relating PWM
frequency to efficiency, etc.?

** No -  it all depends on inductance of the motor and load current.

For small DC motors, use a frequency above 1 kHz  for best efficiency.

For a 555 driving circuit, use a frequency below 10kHz for best switching
efficiency.

......  Phil

I'm reviewing the circuit you posted - the original seemed to be from
here:
http://www.sentex.ca/~mec1995/circ/pwm555.html

Is the 47 ohm resistor from pin 3 to the mosfet gate necessary?

Thanks,

Michael

Yes, its necessary.

  If you would like more reason as to why, just ask.

Ok, I'm asking.  I thought having a resistor at the mosfet gate would
impede performance at high frequency, but maybe I was misled.

???

Michael

  The resistor at the gate is of a low value "47". It will not degrade
  performance out side of what the 555 can do..

    At minimum, it will help reduce current peaks (inrush) as the output
  of the 555 cycles and help reduce over heating of the device.

    The capacitance on the gate of the transistor will cause an inrush of
  current on the raise and fall of the 555's output. This can lead to
heating of the 555, even though the 555 isn't really that fast on the
output, hence the low value here which really is only helping slightly
in this respect.

   The main importance here is, you need to avoid parasitic ringing on
the gate. With out some sort of device to lower the Q in the gate
circuit between the driving signal and gate, you'll more than likely
develop a ringing at the gate which in turn, could cause the attached
  device the Mosfet is driving to also get this effect. This will also
put the Mosfet into a linear region where heating of the fet will most
likely out sup past the spec's of the transistor and heat sink abilities.
   In the end, you have 2 things happening, a shorted MosFet and possibly
the attached device damaged from the parasitic biasing the output out of
  control.

  Hope that explained some of it.

How about reducing the resistor value to, say, 4.7 ohms?  Or 0.47
ohms?  Basically, of all the low value resistors to choose from, I'm
wondering why a value of 47 ohms was chosen.

Thanks for the explanation,

Michael

If you look at the datasheet for the BUZ11, it has a gate capacitance
of 2000pF, equal to 2nF or 2 * 10^-9.
Now you can calculate the timing constant defined by the gate
resistor.  To make the arithmetic easy, call it 50 ohms.  Multiply R
times C and you get 10^-7, or 100 microseconds.  

0.1 microseconds, you mean?

In that 100us, the
gate charges to about two thirds the supply voltage (actually 1-(1/e),
or 63.2% IIRC).  By convention, a cap is considered fully charged
after 5 or 6 tau (time constants), but let's get generous and call it
ten.  

Ok. My spreadsheet shows after 5 time constants we're at 99.3% of
supply voltage, and that's good enough for me, but hey, sure, 99.995%
of supply voltage is good too, to be safe...


Then you are past the point you truly won't be able to see
difference between the cap charge and the supply voltage.  So less
than a microsecond is all it takes to complete charging the mosfet
gate using that 47 ohm resistor.  Running at a few kHz, a microsecond
is irrelevant.

Ok. So if I put the 4 BUZ11s in parallel, that's 8 nF, and RC = 0.4
us. Ten RCs get me 4 us. At 10 kHz, that's 10,000 cycles per second,
or one cycle in 0.0001 second. 4 us would be 0.000 000 4 sec, or 0.4%
of the cycle time. Got it!


If you needed a faster gate drive (for example, if you had a circuit
running at hundreds of kHz), you could indeed use a 4.7 ohm resistor
instead of 47 ohms.  But the idea is to use a big enough resistor to
make sure the gate doesn't ring.  You have to balance the two
requirements -- big enough resistor to prevent ringing, but small
enough to drive the mosfet at your frequency.  Fortunately your
frequency is low, so you are not squeezed between competing
requirements.
If you want to get into it deeper and investigate the design
requirements for more demanding circuits than yours, you could start
by looking up the Miller effect.  But you don't have to worry about
such stuff in  the circuit you're contemplating building today.

Thanks a bunch, again.

Michael
 

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