more gold FR4...

On Sun, 08 May 2022 05:23:07 GMT, Jan Panteltje
<pNaonStpealmtje@yahoo.com> wrote:

On a sunny day (Sat, 07 May 2022 17:27:48 -0400) it happened Joe Gwinn
joegwinn@comcast.net> wrote in <fpod7ht1b63l5niqipk45kumqqemakn2tq@4ax.com>:

As engineers, don\'t we need to come up with a pseudo technical reason,
like a gold surface is smoother and keeps its low surface resistivity
despite sweaty palms and caustic looks?

Its a good investment....
https://goldprice.org/live-gold-price.html

ENIG has a few micro-inches of gold. Not worth much.



--

Anybody can count to one.

- Robert Widlar
 
On Sat, 7 May 2022 20:10:07 -0400, Phil Hobbs
<pcdhSpamMeSenseless@electrooptical.net> wrote:

Joe Gwinn wrote:
On Sat, 07 May 2022 13:18:48 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Fri, 6 May 2022 20:10:23 -0600, rbowman <bowman@montana.com> wrote:

On 05/06/2022 08:30 AM, jlarkin@highlandsniptechnology.com wrote:
On Fri, 06 May 2022 14:23:14 GMT, Jan Panteltje
pNaonStpealmtje@yahoo.com> wrote:

On a sunny day (Fri, 06 May 2022 07:04:26 -0700) it happened
jlarkin@highlandsniptechnology.com wrote in
g8aa7httutkr62pphmi2k0376kvovt2fcj@4ax.com>:

On Fri, 6 May 2022 12:01:38 -0000 (UTC), Jasen Betts
usenet@revmaps.no-ip.org> wrote:

On 2022-05-05, Martin Rid <martin_riddle@verison.net> wrote:
John Larkin <jlarkin@highland_atwork_technology.com> Wrote in message:r
I was almost out of the ENIG gold-plated FR4 that I dremel for protocircuits, so we had Cirexx make us some more. This is
1/2 oz copper,which dremels nicely.https://www.dropbox.com/s/wgzr56dx43z14rp/Gold_FR4_3x.jpg?raw=1Min order was 3 square feet,
which is maybe a 10 year supply.-- If a man will begin with certainties, he shall end with doubts, but if he will be content to
begin with doubts he shall end in certainties.Francis Bacon

Certainly better than tin plate. Has anyone tried to etch gold
plated boards with ferric chloride?


Gold is fairly inert, but Mercury will dissolve it. the nickel
can probably then be plated off leaving the copper which can
them be etched chemically.

Seems kind of messy.

Why dissolve it? The gold plating cost $150 a square foot.

If I want an ENIG etched PCB, I can just buy one, with vias and solder
mask and all that. The big slabs of gold plated FR4 are for quick
dermeled prototypes.

https://www.dropbox.com/s/yd19osiwz1z74s4/HV_Proto_2.JPG?raw=1

https://www.dropbox.com/s/pa9mu4ehtrjei8m/Z384_1.JPG?raw=1

https://www.dropbox.com/s/zaftysxtgclxj82/Z412_Proto.JPG?raw=1

The big question is:
What difference does it make for those small proto boards if it is gold plated?
else it is just show.

It solders beautifully and doesn\'t tarnish. Plain copper will show
etched fingerprints and grunge in a couple of weeks.

https://www.dropbox.com/s/ejbuveodplo5m61/BreadBoards.jpg?raw=1

Beautiful things work better.





Solder it and spray on the conformal coating of your choice.

No thanks. I like the gold.

As engineers, don\'t we need to come up with a pseudo technical reason,
like a gold surface is smoother and keeps its low surface resistivity
despite sweaty palms and caustic looks?

So something that looks like a Yugo is fine, as long as the mechanicals
underneath are good?

You must not have dealt with many customers. ;)

Many. Some have a sense of humor. This excludes Contracts, though.

But none would like a dead-bug implementation (which I do only in the
privacy of my own lab). Actually, I did do a project many years ago
where I packaged the logic circuitry in a tub of paraffin wax, for
mechanical robustness. If change or repair was need, melt wax, pour
out, make change, pour wax back in.

Joe Gwinn
 
On Sat, 07 May 2022 16:01:16 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Sat, 07 May 2022 17:27:48 -0400, Joe Gwinn <joegwinn@comcast.net
wrote:

On Sat, 07 May 2022 13:18:48 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Fri, 6 May 2022 20:10:23 -0600, rbowman <bowman@montana.com> wrote:

On 05/06/2022 08:30 AM, jlarkin@highlandsniptechnology.com wrote:
On Fri, 06 May 2022 14:23:14 GMT, Jan Panteltje
pNaonStpealmtje@yahoo.com> wrote:

On a sunny day (Fri, 06 May 2022 07:04:26 -0700) it happened
jlarkin@highlandsniptechnology.com wrote in
g8aa7httutkr62pphmi2k0376kvovt2fcj@4ax.com>:

On Fri, 6 May 2022 12:01:38 -0000 (UTC), Jasen Betts
usenet@revmaps.no-ip.org> wrote:

On 2022-05-05, Martin Rid <martin_riddle@verison.net> wrote:
John Larkin <jlarkin@highland_atwork_technology.com> Wrote in message:r
I was almost out of the ENIG gold-plated FR4 that I dremel for protocircuits, so we had Cirexx make us some more. This is
1/2 oz copper,which dremels nicely.https://www.dropbox.com/s/wgzr56dx43z14rp/Gold_FR4_3x.jpg?raw=1Min order was 3 square feet,
which is maybe a 10 year supply.-- If a man will begin with certainties, he shall end with doubts, but if he will be content to
begin with doubts he shall end in certainties.Francis Bacon

Certainly better than tin plate. Has anyone tried to etch gold
plated boards with ferric chloride?


Gold is fairly inert, but Mercury will dissolve it. the nickel
can probably then be plated off leaving the copper which can
them be etched chemically.

Seems kind of messy.

Why dissolve it? The gold plating cost $150 a square foot.

If I want an ENIG etched PCB, I can just buy one, with vias and solder
mask and all that. The big slabs of gold plated FR4 are for quick
dermeled prototypes.

https://www.dropbox.com/s/yd19osiwz1z74s4/HV_Proto_2.JPG?raw=1

https://www.dropbox.com/s/pa9mu4ehtrjei8m/Z384_1.JPG?raw=1

https://www.dropbox.com/s/zaftysxtgclxj82/Z412_Proto.JPG?raw=1

The big question is:
What difference does it make for those small proto boards if it is gold plated?
else it is just show.

It solders beautifully and doesn\'t tarnish. Plain copper will show
etched fingerprints and grunge in a couple of weeks.

https://www.dropbox.com/s/ejbuveodplo5m61/BreadBoards.jpg?raw=1

Beautiful things work better.





Solder it and spray on the conformal coating of your choice.

No thanks. I like the gold.

As engineers, don\'t we need to come up with a pseudo technical reason,
like a gold surface is smoother and keeps its low surface resistivity
despite sweaty palms and caustic looks?

Joe Gwinn

I only need to please myself.

And of course sell things. I built this and brought it into a meeting
with a potential customer. They were very impressed.

https://www.dropbox.com/sh/nlnyna48107t0km/AADzQiRs7zww682eL_swPFONa?dl=0?

It\'s a Pockels Cell driver. The production version is water cooled and
makes 1200 volt pulses at 5 MHz.

It\'s very pretty, and works even: nice Gaussian pulse.

But how many prototypes did it take to be able to make those scalloped
dremel line freehand?

Joe Gwinn
 
Joe Gwinn wrote:
On Sat, 7 May 2022 20:10:07 -0400, Phil Hobbs
pcdhSpamMeSenseless@electrooptical.net> wrote:

Joe Gwinn wrote:
On Sat, 07 May 2022 13:18:48 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Fri, 6 May 2022 20:10:23 -0600, rbowman <bowman@montana.com> wrote:

On 05/06/2022 08:30 AM, jlarkin@highlandsniptechnology.com wrote:
On Fri, 06 May 2022 14:23:14 GMT, Jan Panteltje
pNaonStpealmtje@yahoo.com> wrote:

On a sunny day (Fri, 06 May 2022 07:04:26 -0700) it happened
jlarkin@highlandsniptechnology.com wrote in
g8aa7httutkr62pphmi2k0376kvovt2fcj@4ax.com>:

On Fri, 6 May 2022 12:01:38 -0000 (UTC), Jasen Betts
usenet@revmaps.no-ip.org> wrote:

On 2022-05-05, Martin Rid <martin_riddle@verison.net> wrote:
John Larkin <jlarkin@highland_atwork_technology.com> Wrote in message:r
I was almost out of the ENIG gold-plated FR4 that I dremel for protocircuits, so we had Cirexx make us some more. This is
1/2 oz copper,which dremels nicely.https://www.dropbox.com/s/wgzr56dx43z14rp/Gold_FR4_3x.jpg?raw=1Min order was 3 square feet,
which is maybe a 10 year supply.-- If a man will begin with certainties, he shall end with doubts, but if he will be content to
begin with doubts he shall end in certainties.Francis Bacon

Certainly better than tin plate. Has anyone tried to etch gold
plated boards with ferric chloride?


Gold is fairly inert, but Mercury will dissolve it. the nickel
can probably then be plated off leaving the copper which can
them be etched chemically.

Seems kind of messy.

Why dissolve it? The gold plating cost $150 a square foot.

If I want an ENIG etched PCB, I can just buy one, with vias and solder
mask and all that. The big slabs of gold plated FR4 are for quick
dermeled prototypes.

https://www.dropbox.com/s/yd19osiwz1z74s4/HV_Proto_2.JPG?raw=1

https://www.dropbox.com/s/pa9mu4ehtrjei8m/Z384_1.JPG?raw=1

https://www.dropbox.com/s/zaftysxtgclxj82/Z412_Proto.JPG?raw=1

The big question is:
What difference does it make for those small proto boards if it is gold plated?
else it is just show.

It solders beautifully and doesn\'t tarnish. Plain copper will show
etched fingerprints and grunge in a couple of weeks.

https://www.dropbox.com/s/ejbuveodplo5m61/BreadBoards.jpg?raw=1

Beautiful things work better.





Solder it and spray on the conformal coating of your choice.

No thanks. I like the gold.

As engineers, don\'t we need to come up with a pseudo technical reason,
like a gold surface is smoother and keeps its low surface resistivity
despite sweaty palms and caustic looks?

So something that looks like a Yugo is fine, as long as the mechanicals
underneath are good?

You must not have dealt with many customers. ;)

Many. Some have a sense of humor. This excludes Contracts, though.

But none would like a dead-bug implementation (which I do only in the
privacy of my own lab). Actually, I did do a project many years ago
where I packaged the logic circuitry in a tub of paraffin wax, for
mechanical robustness. If change or repair was need, melt wax, pour
out, make change, pour wax back in.

Joe Gwinn

Depends.

Ten years or so ago, I built a *working* transcutaneous blood glucose
measurement system, made mostly out of optics from my drawer and
dead-bug electronics built in stomp boxes. (It also had some purchased
parts: an RC airplane servo and some aluminum angle from Servo City, a
diffraction grating, a LabJack 7 Pro, and a Thinkpad from eBay.

The whole thing took six weeks by the calendar, and cost $70k all up,
including the photon budget, optical and mechanical design,
construction, software, and informal clinical demo. (I had a few
friends over for drinks, and we looked at all of our blood signals every
half hour or so. The data were crunched by some machine learning folks
from USC into good-looking data that matched the physiological estimates
based on sex, body mass and consumption rate.

Customer was very pleased indeed. ;)

Cheers

Phil Hobbs

(The technique relies on a couple of patents that haven\'t quite
expired--I may revisit it once they do.)

--
Dr Philip C D Hobbs
Principal Consultant
ElectroOptical Innovations LLC / Hobbs ElectroOptics
Optics, Electro-optics, Photonics, Analog Electronics
Briarcliff Manor NY 10510

http://electrooptical.net
http://hobbs-eo.com
 
On Sun, 8 May 2022 16:01:18 -0400, Phil Hobbs
<pcdhSpamMeSenseless@electrooptical.net> wrote:

Joe Gwinn wrote:
On Sat, 7 May 2022 20:10:07 -0400, Phil Hobbs
pcdhSpamMeSenseless@electrooptical.net> wrote:

Joe Gwinn wrote:
On Sat, 07 May 2022 13:18:48 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Fri, 6 May 2022 20:10:23 -0600, rbowman <bowman@montana.com> wrote:

On 05/06/2022 08:30 AM, jlarkin@highlandsniptechnology.com wrote:
On Fri, 06 May 2022 14:23:14 GMT, Jan Panteltje
pNaonStpealmtje@yahoo.com> wrote:

On a sunny day (Fri, 06 May 2022 07:04:26 -0700) it happened
jlarkin@highlandsniptechnology.com wrote in
g8aa7httutkr62pphmi2k0376kvovt2fcj@4ax.com>:

On Fri, 6 May 2022 12:01:38 -0000 (UTC), Jasen Betts
usenet@revmaps.no-ip.org> wrote:

On 2022-05-05, Martin Rid <martin_riddle@verison.net> wrote:
John Larkin <jlarkin@highland_atwork_technology.com> Wrote in message:r
I was almost out of the ENIG gold-plated FR4 that I dremel for protocircuits, so we had Cirexx make us some more. This is
1/2 oz copper,which dremels nicely.https://www.dropbox.com/s/wgzr56dx43z14rp/Gold_FR4_3x.jpg?raw=1Min order was 3 square feet,
which is maybe a 10 year supply.-- If a man will begin with certainties, he shall end with doubts, but if he will be content to
begin with doubts he shall end in certainties.Francis Bacon

Certainly better than tin plate. Has anyone tried to etch gold
plated boards with ferric chloride?


Gold is fairly inert, but Mercury will dissolve it. the nickel
can probably then be plated off leaving the copper which can
them be etched chemically.

Seems kind of messy.

Why dissolve it? The gold plating cost $150 a square foot.

If I want an ENIG etched PCB, I can just buy one, with vias and solder
mask and all that. The big slabs of gold plated FR4 are for quick
dermeled prototypes.

https://www.dropbox.com/s/yd19osiwz1z74s4/HV_Proto_2.JPG?raw=1

https://www.dropbox.com/s/pa9mu4ehtrjei8m/Z384_1.JPG?raw=1

https://www.dropbox.com/s/zaftysxtgclxj82/Z412_Proto.JPG?raw=1

The big question is:
What difference does it make for those small proto boards if it is gold plated?
else it is just show.

It solders beautifully and doesn\'t tarnish. Plain copper will show
etched fingerprints and grunge in a couple of weeks.

https://www.dropbox.com/s/ejbuveodplo5m61/BreadBoards.jpg?raw=1

Beautiful things work better.





Solder it and spray on the conformal coating of your choice.

No thanks. I like the gold.

As engineers, don\'t we need to come up with a pseudo technical reason,
like a gold surface is smoother and keeps its low surface resistivity
despite sweaty palms and caustic looks?

So something that looks like a Yugo is fine, as long as the mechanicals
underneath are good?

You must not have dealt with many customers. ;)

Many. Some have a sense of humor. This excludes Contracts, though.

But none would like a dead-bug implementation (which I do only in the
privacy of my own lab). Actually, I did do a project many years ago
where I packaged the logic circuitry in a tub of paraffin wax, for
mechanical robustness. If change or repair was need, melt wax, pour
out, make change, pour wax back in.

Joe Gwinn

Depends.

Ten years or so ago, I built a *working* transcutaneous blood glucose
measurement system, made mostly out of optics from my drawer and
dead-bug electronics built in stomp boxes. (It also had some purchased
parts: an RC airplane servo and some aluminum angle from Servo City, a
diffraction grating, a LabJack 7 Pro, and a Thinkpad from eBay.

I think you\'ve described this in prior SED postings.


The whole thing took six weeks by the calendar, and cost $70k all up,
including the photon budget, optical and mechanical design,
construction, software, and informal clinical demo.

For $70K, there was more than just you involved I assume.


(I had a few
friends over for drinks, and we looked at all of our blood signals every
half hour or so. The data were crunched by some machine learning folks
from USC into good-looking data that matched the physiological estimates
based on sex, body mass and consumption rate.

Customer was very pleased indeed. ;)

But remembers little else?


(The technique relies on a couple of patents that haven\'t quite
expired--I may revisit it once they do.)

So you are free to use them?


Joe Gwinn
 
On Sun, 08 May 2022 15:10:38 -0400, Joe Gwinn <joegwinn@comcast.net>
wrote:

On Sat, 07 May 2022 16:01:16 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Sat, 07 May 2022 17:27:48 -0400, Joe Gwinn <joegwinn@comcast.net
wrote:

On Sat, 07 May 2022 13:18:48 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Fri, 6 May 2022 20:10:23 -0600, rbowman <bowman@montana.com> wrote:

On 05/06/2022 08:30 AM, jlarkin@highlandsniptechnology.com wrote:
On Fri, 06 May 2022 14:23:14 GMT, Jan Panteltje
pNaonStpealmtje@yahoo.com> wrote:

On a sunny day (Fri, 06 May 2022 07:04:26 -0700) it happened
jlarkin@highlandsniptechnology.com wrote in
g8aa7httutkr62pphmi2k0376kvovt2fcj@4ax.com>:

On Fri, 6 May 2022 12:01:38 -0000 (UTC), Jasen Betts
usenet@revmaps.no-ip.org> wrote:

On 2022-05-05, Martin Rid <martin_riddle@verison.net> wrote:
John Larkin <jlarkin@highland_atwork_technology.com> Wrote in message:r
I was almost out of the ENIG gold-plated FR4 that I dremel for protocircuits, so we had Cirexx make us some more. This is
1/2 oz copper,which dremels nicely.https://www.dropbox.com/s/wgzr56dx43z14rp/Gold_FR4_3x.jpg?raw=1Min order was 3 square feet,
which is maybe a 10 year supply.-- If a man will begin with certainties, he shall end with doubts, but if he will be content to
begin with doubts he shall end in certainties.Francis Bacon

Certainly better than tin plate. Has anyone tried to etch gold
plated boards with ferric chloride?


Gold is fairly inert, but Mercury will dissolve it. the nickel
can probably then be plated off leaving the copper which can
them be etched chemically.

Seems kind of messy.

Why dissolve it? The gold plating cost $150 a square foot.

If I want an ENIG etched PCB, I can just buy one, with vias and solder
mask and all that. The big slabs of gold plated FR4 are for quick
dermeled prototypes.

https://www.dropbox.com/s/yd19osiwz1z74s4/HV_Proto_2.JPG?raw=1

https://www.dropbox.com/s/pa9mu4ehtrjei8m/Z384_1.JPG?raw=1

https://www.dropbox.com/s/zaftysxtgclxj82/Z412_Proto.JPG?raw=1

The big question is:
What difference does it make for those small proto boards if it is gold plated?
else it is just show.

It solders beautifully and doesn\'t tarnish. Plain copper will show
etched fingerprints and grunge in a couple of weeks.

https://www.dropbox.com/s/ejbuveodplo5m61/BreadBoards.jpg?raw=1

Beautiful things work better.





Solder it and spray on the conformal coating of your choice.

No thanks. I like the gold.

As engineers, don\'t we need to come up with a pseudo technical reason,
like a gold surface is smoother and keeps its low surface resistivity
despite sweaty palms and caustic looks?

Joe Gwinn

I only need to please myself.

And of course sell things. I built this and brought it into a meeting
with a potential customer. They were very impressed.

https://www.dropbox.com/sh/nlnyna48107t0km/AADzQiRs7zww682eL_swPFONa?dl=0?

It\'s a Pockels Cell driver. The production version is water cooled and
makes 1200 volt pulses at 5 MHz.

It\'s very pretty, and works even: nice Gaussian pulse.

But how many prototypes did it take to be able to make those scalloped
dremel line freehand?

Joe Gwinn

That one, just one. But I\'ve had a lot of practice.



--

Anybody can count to one.

- Robert Widlar
 
Joe Gwinn wrote:
On Sun, 8 May 2022 16:01:18 -0400, Phil Hobbs
pcdhSpamMeSenseless@electrooptical.net> wrote:

<sniiiip>
Ten years or so ago, I built a *working* transcutaneous blood
glucose measurement system, made mostly out of optics from my
drawer and dead-bug electronics built in stomp boxes. (It also had
some purchased parts: an RC airplane servo and some aluminum angle
from Servo City, a diffraction grating, a LabJack 7 Pro, and a
Thinkpad from eBay.

I think you\'ve described this in prior SED postings.

Yup. It\'s one of my most compelling technical war stories. (At least I
don\'t get tired of telling it--listener mileage may vary!) ;)

Last time we talked about it was in early 2020:
<https://groups.google.com/g/sci.electronics.design/c/q29AQaupCyw/m/_R5bev3ZDQAJ>.

The whole thing took six weeks by the calendar, and cost $70k all
up, including the photon budget, optical and mechanical design,
construction, software, and informal clinical demo.

For $70K, there was more than just you involved I assume.

Nope, just me. There were a few parts involved, some late nights, and
of course the statutory minimum quantity of JB Weld. ;) It was neatly
trimmed and painted flat black to make it less obvious.

(I had a few friends over for drinks, and we looked at all of our
blood signals every half hour or so. The data were crunched by
some machine learning folks from USC into good-looking data that
matched the physiological estimates based on sex, body mass and
consumption rate.

Customer was very pleased indeed. ;)

But remembers little else?

He was in California at the time.

(The technique relies on a couple of patents that haven\'t quite
expired--I may revisit it once they do.)

So you are free to use them?

Not till they expire. The founder got into the glue with some of his
former investors, so the patent ownership is very unclear at this point.
Thus it isn\'t worth pursuing, at least not without a lot of backing.

I\'d also need some machine learning folks to help out, because IIRC the
detection algorithm wasn\'t anything straightforward such as spectral
differencing. I wasn\'t privy to that part of the scheme, so it would
have to be reinvented.

Great gizmo though!

Cheers

Phil Hobbs

--
Dr Philip C D Hobbs
Principal Consultant
ElectroOptical Innovations LLC / Hobbs ElectroOptics
Optics, Electro-optics, Photonics, Analog Electronics
Briarcliff Manor NY 10510

http://electrooptical.net
http://hobbs-eo.com
 
On 05/08/2022 03:41 PM, jlarkin@highlandsniptechnology.com wrote:
On Sun, 08 May 2022 15:10:38 -0400, Joe Gwinn <joegwinn@comcast.net
wrote:

On Sat, 07 May 2022 16:01:16 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Sat, 07 May 2022 17:27:48 -0400, Joe Gwinn <joegwinn@comcast.net
wrote:

On Sat, 07 May 2022 13:18:48 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Fri, 6 May 2022 20:10:23 -0600, rbowman <bowman@montana.com> wrote:

On 05/06/2022 08:30 AM, jlarkin@highlandsniptechnology.com wrote:
On Fri, 06 May 2022 14:23:14 GMT, Jan Panteltje
pNaonStpealmtje@yahoo.com> wrote:

On a sunny day (Fri, 06 May 2022 07:04:26 -0700) it happened
jlarkin@highlandsniptechnology.com wrote in
g8aa7httutkr62pphmi2k0376kvovt2fcj@4ax.com>:

On Fri, 6 May 2022 12:01:38 -0000 (UTC), Jasen Betts
usenet@revmaps.no-ip.org> wrote:

On 2022-05-05, Martin Rid <martin_riddle@verison.net> wrote:
John Larkin <jlarkin@highland_atwork_technology.com> Wrote in message:r
I was almost out of the ENIG gold-plated FR4 that I dremel for protocircuits, so we had Cirexx make us some more. This is
1/2 oz copper,which dremels nicely.https://www.dropbox.com/s/wgzr56dx43z14rp/Gold_FR4_3x.jpg?raw=1Min order was 3 square feet,
which is maybe a 10 year supply.-- If a man will begin with certainties, he shall end with doubts, but if he will be content to
begin with doubts he shall end in certainties.Francis Bacon

Certainly better than tin plate. Has anyone tried to etch gold
plated boards with ferric chloride?


Gold is fairly inert, but Mercury will dissolve it. the nickel
can probably then be plated off leaving the copper which can
them be etched chemically.

Seems kind of messy.

Why dissolve it? The gold plating cost $150 a square foot.

If I want an ENIG etched PCB, I can just buy one, with vias and solder
mask and all that. The big slabs of gold plated FR4 are for quick
dermeled prototypes.

https://www.dropbox.com/s/yd19osiwz1z74s4/HV_Proto_2.JPG?raw=1

https://www.dropbox.com/s/pa9mu4ehtrjei8m/Z384_1.JPG?raw=1

https://www.dropbox.com/s/zaftysxtgclxj82/Z412_Proto.JPG?raw=1

The big question is:
What difference does it make for those small proto boards if it is gold plated?
else it is just show.

It solders beautifully and doesn\'t tarnish. Plain copper will show
etched fingerprints and grunge in a couple of weeks.

https://www.dropbox.com/s/ejbuveodplo5m61/BreadBoards.jpg?raw=1

Beautiful things work better.





Solder it and spray on the conformal coating of your choice.

No thanks. I like the gold.

As engineers, don\'t we need to come up with a pseudo technical reason,
like a gold surface is smoother and keeps its low surface resistivity
despite sweaty palms and caustic looks?

Joe Gwinn

I only need to please myself.

And of course sell things. I built this and brought it into a meeting
with a potential customer. They were very impressed.

https://www.dropbox.com/sh/nlnyna48107t0km/AADzQiRs7zww682eL_swPFONa?dl=0?

It\'s a Pockels Cell driver. The production version is water cooled and
makes 1200 volt pulses at 5 MHz.

It\'s very pretty, and works even: nice Gaussian pulse.

But how many prototypes did it take to be able to make those scalloped
dremel line freehand?

Joe Gwinn

That one, just one. But I\'ve had a lot of practice.



https://www.tinaja.com/flut01.shtml

Now what you do first is build an x/y axis milling machine and program
it in PostScript...
 
On 05/08/2022 04:42 PM, Phil Hobbs wrote:
Nope, just me. There were a few parts involved, some late nights, and
of course the statutory minimum quantity of JB Weld. ;) It was neatly
trimmed and painted flat black to make it less obvious.

Was it a one-off or did your client intend to go into production?

I did a project for a woman who was interested in Kirlian photography.
My non-professional opinion was she was nuttier than a fruitcake but her
money spend as well as any and she was happy with the outcome.

At times I took a pass when I knew I couldn\'t deliver. For example one
person wanted to develop a PPG heart rate monitor. It was a perfectly
valid idea as evidenced by the number of devices on the market today but
wasn\'t feasible in the \'80s, at least not at the level of
miniaturization for a consumer product.
 
On Sun, 8 May 2022 20:01:43 -0600, rbowman <bowman@montana.com> wrote:

On 05/08/2022 03:41 PM, jlarkin@highlandsniptechnology.com wrote:
On Sun, 08 May 2022 15:10:38 -0400, Joe Gwinn <joegwinn@comcast.net
wrote:

On Sat, 07 May 2022 16:01:16 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Sat, 07 May 2022 17:27:48 -0400, Joe Gwinn <joegwinn@comcast.net
wrote:

On Sat, 07 May 2022 13:18:48 -0700, jlarkin@highlandsniptechnology.com
wrote:

On Fri, 6 May 2022 20:10:23 -0600, rbowman <bowman@montana.com> wrote:

On 05/06/2022 08:30 AM, jlarkin@highlandsniptechnology.com wrote:
On Fri, 06 May 2022 14:23:14 GMT, Jan Panteltje
pNaonStpealmtje@yahoo.com> wrote:

On a sunny day (Fri, 06 May 2022 07:04:26 -0700) it happened
jlarkin@highlandsniptechnology.com wrote in
g8aa7httutkr62pphmi2k0376kvovt2fcj@4ax.com>:

On Fri, 6 May 2022 12:01:38 -0000 (UTC), Jasen Betts
usenet@revmaps.no-ip.org> wrote:

On 2022-05-05, Martin Rid <martin_riddle@verison.net> wrote:
John Larkin <jlarkin@highland_atwork_technology.com> Wrote in message:r
I was almost out of the ENIG gold-plated FR4 that I dremel for protocircuits, so we had Cirexx make us some more. This is
1/2 oz copper,which dremels nicely.https://www.dropbox.com/s/wgzr56dx43z14rp/Gold_FR4_3x.jpg?raw=1Min order was 3 square feet,
which is maybe a 10 year supply.-- If a man will begin with certainties, he shall end with doubts, but if he will be content to
begin with doubts he shall end in certainties.Francis Bacon

Certainly better than tin plate. Has anyone tried to etch gold
plated boards with ferric chloride?


Gold is fairly inert, but Mercury will dissolve it. the nickel
can probably then be plated off leaving the copper which can
them be etched chemically.

Seems kind of messy.

Why dissolve it? The gold plating cost $150 a square foot.

If I want an ENIG etched PCB, I can just buy one, with vias and solder
mask and all that. The big slabs of gold plated FR4 are for quick
dermeled prototypes.

https://www.dropbox.com/s/yd19osiwz1z74s4/HV_Proto_2.JPG?raw=1

https://www.dropbox.com/s/pa9mu4ehtrjei8m/Z384_1.JPG?raw=1

https://www.dropbox.com/s/zaftysxtgclxj82/Z412_Proto.JPG?raw=1

The big question is:
What difference does it make for those small proto boards if it is gold plated?
else it is just show.

It solders beautifully and doesn\'t tarnish. Plain copper will show
etched fingerprints and grunge in a couple of weeks.

https://www.dropbox.com/s/ejbuveodplo5m61/BreadBoards.jpg?raw=1

Beautiful things work better.





Solder it and spray on the conformal coating of your choice.

No thanks. I like the gold.

As engineers, don\'t we need to come up with a pseudo technical reason,
like a gold surface is smoother and keeps its low surface resistivity
despite sweaty palms and caustic looks?

Joe Gwinn

I only need to please myself.

And of course sell things. I built this and brought it into a meeting
with a potential customer. They were very impressed.

https://www.dropbox.com/sh/nlnyna48107t0km/AADzQiRs7zww682eL_swPFONa?dl=0?

It\'s a Pockels Cell driver. The production version is water cooled and
makes 1200 volt pulses at 5 MHz.

It\'s very pretty, and works even: nice Gaussian pulse.

But how many prototypes did it take to be able to make those scalloped
dremel line freehand?

Joe Gwinn

That one, just one. But I\'ve had a lot of practice.



https://www.tinaja.com/flut01.shtml

Now what you do first is build an x/y axis milling machine and program
it in PostScript...

We have a Tormach n/c milling machine that can do PCBs. And I was
toying with a pantogtraph-Dremel thing. But freehand is a lot faster
than either.



--

Anybody can count to one.

- Robert Widlar
 
jlarkin@highlandsniptechnology.com wrote:

rbowman <bowman@montana.com> wrote:
jlarkin@highlandsniptechnology.com wrote:
Joe Gwinn <joegwinn@comcast.net> wrote:
jlarkin@highlandsniptechnology.com wrote:
Joe Gwinn <joegwinn@comcast.net> wrote:
jlarkin@highlandsniptechnology.com wrote:
rbowman <bowman@montana.com> wrote:
jlarkin@highlandsniptechnology.com wrote:
Jan Panteltje wrote:
jlarkin@highlandsniptechnology.com wrote:
Jasen Betts wrote:
Martin Rid <martin_riddle@verison.net> wrote:
John Larkin Wrote:

I was almost out of the ENIG gold-plated FR4 that I dremel
for protocircuits, so we had Cirexx make us some more. This
is 1/2 oz copper,which dremels
nicely.

https://www.dropbox.com/s/wgzr56dx43z14rp/Gold_FR4_3x.jpg?raw=1

Min order was 3 square feet, which is maybe a 10
year supply.-- If a man will begin with certainties, he
shall end with doubts, but if he will be content to
begin with doubts he shall end in certainties.Francis Bacon

Certainly better than tin plate. Has anyone tried to etch
gold plated boards with ferric chloride?

Gold is fairly inert, but Mercury will dissolve it. the
nickel can probably then be plated off leaving the copper
which can them be etched chemically.

Seems kind of messy.

Why dissolve it? The gold plating cost $150 a square foot.

If I want an ENIG etched PCB, I can just buy one, with vias
and solder mask and all that. The big slabs of gold plated FR4
are for quick dermeled prototypes.

https://www.dropbox.com/s/yd19osiwz1z74s4/HV_Proto_2.JPG?raw=1

https://www.dropbox.com/s/pa9mu4ehtrjei8m/Z384_1.JPG?raw=1

https://www.dropbox.com/s/zaftysxtgclxj82/Z412_Proto.JPG?raw=1

The big question is: What difference does it make for those
small proto boards if it is gold plated? else it is just show.

It solders beautifully and doesn\'t tarnish. Plain copper will
show etched fingerprints and grunge in a couple of weeks.

https://www.dropbox.com/s/ejbuveodplo5m61/BreadBoards.jpg?raw=1

Beautiful things work better.

Solder it and spray on the conformal coating of your choice.

No thanks. I like the gold.

As engineers, don\'t we need to come up with a pseudo technical
reason, like a gold surface is smoother and keeps its low surface
resistivity despite sweaty palms and caustic looks?

I only need to please myself.

And of course sell things. I built this and brought it into a
meeting with a potential customer. They were very impressed.

https://www.dropbox.com/sh/nlnyna48107t0km/AADzQiRs7zww682eL_swPFONa?dl=0?

It\'s a Pockels Cell driver. The production version is water cooled
and makes 1200 volt pulses at 5 MHz.

It\'s very pretty, and works even: nice Gaussian pulse.

But how many prototypes did it take to be able to make those
scalloped dremel line freehand?

That one, just one. But I\'ve had a lot of practice.

https://www.tinaja.com/flut01.shtml

Now what you do first is build an x/y axis milling machine and program
it in PostScript...

We have a Tormach n/c milling machine that can do PCBs. And I was toying
with a pantogtraph-Dremel thing. But freehand is a lot faster than
either.

Did you get any use out of the dirt-cheap mini tablesaw?
 
rbowman wrote:
On 05/08/2022 04:42 PM, Phil Hobbs wrote:
Nope, just me. There were a few parts involved, some late nights,
and of course the statutory minimum quantity of JB Weld. ;) It was
neatly trimmed and painted flat black to make it less obvious.


Was it a one-off or did your client intend to go into production?

It was a POC, not a production proto. I did a feasibility calculation
to show that it could work, then a POC demo to show that it did in fact
work.

The idea was for the founder to use those data to raise some more dough,
which he did, and then hire a CE firm with biomed experience to make a
solid product, which they did not--they ran through what I discover was
actually nearly $1.5E6 and produced, um, something apparently from their
lower back.

I posted a link to the whole story upthread.

I did a project for a woman who was interested in Kirlian
photography. My non-professional opinion was she was nuttier than a
fruitcake but her money spend as well as any and she was happy with
the outcome.

Some Kirlian photos are pretty cool-looking--nothing wrong with making
those. It\'s when people start getting into partly-baked spiritualism
and stuff that they really start circling the drain. (Spiritualism is a
dangerous delusion if you don\'t believe in the supernatural world, and
even more dangerous if you do.)

At times I took a pass when I knew I couldn\'t deliver. For example
one person wanted to develop a PPG heart rate monitor. It was a
perfectly valid idea as evidenced by the number of devices on the
market today but wasn\'t feasible in the \'80s, at least not at the
level of miniaturization for a consumer product.

Sure, nobody likes failures. I turned down one gig with a surgical
instruments company who wanted to put RFID tags inside stainless steel
surgical instruments, to reduce errors.

Would have been great, except that to get approved, the RFID tag would
have had to be inside the metal. ;)

Cheers

Phil Hobbs

--
Dr Philip C D Hobbs
Principal Consultant
ElectroOptical Innovations LLC / Hobbs ElectroOptics
Optics, Electro-optics, Photonics, Analog Electronics
Briarcliff Manor NY 10510

http://electrooptical.net
http://hobbs-eo.com
 
whit3rd wrote:
On Friday, May 6, 2022 at 10:56:23 AM UTC-7, Rich S wrote:

...I remember long ago a former
co worker (who once ran elec assy lines at GE, Schenectady, NY)
mention something called \"Stay Bright\" -- when ordering bare
non-plated etched PCBs. Searching for that now turns up
other unrelated things.

Yeah, I recall that stuff; it just rubs on, and by electroless plating puts a bit
of silver on a copper surface. Don\'t see any suppliers, but this shows up
on a web search
https://www.protext.com//Metals/SilverChloridePlating1.htm

It\'s sold as \"Cool Amp\", intended for improving high-current bolted
connections.

https://www.cool-amp.com/cool-amp

Cheers

Phil Hobbs

--
Dr Philip C D Hobbs
Principal Consultant
ElectroOptical Innovations LLC / Hobbs ElectroOptics
Optics, Electro-optics, Photonics, Analog Electronics
Briarcliff Manor NY 10510

http://electrooptical.net
http://hobbs-eo.com
 
On Sat, 7 May 2022 04:39:26 +0200, Gerhard Hoffmann <dk4xp@arcor.de>
wrote:

Am 06.05.22 um 20:54 schrieb John Larkin:

There is some liquid that you can dip copperclad into that plates it
with tin. It\'s not any better than bare copper.


This one is good and much better than copper:


https://www.buerklin.com/de/Zinnpulver-f%C3%BCr-Glanzzinn-B%C3%A4der-Seno-3211/p/13L217


The Cu surface must be _absolutely_ clean. They have a special
eraser rubber for it, quite abrasive. \"Poliblock\"

For me. it works best to put the etched Bungard presensitized
board without photo mask under UV again and then use the NaOH
developper to remove the photo resist.

cheers, Gerhard

What does that do?

Linecard. Services. News. Image Coming Soon. Service-Hotline. It\'s
half English already.

--

If a man will begin with certainties, he shall end with doubts,
but if he will be content to begin with doubts he shall end in certainties.
Francis Bacon
 
Am 09.05.22 um 18:53 schrieb John Larkin:
On Sat, 7 May 2022 04:39:26 +0200, Gerhard Hoffmann <dk4xp@arcor.de
wrote:

Am 06.05.22 um 20:54 schrieb John Larkin:

There is some liquid that you can dip copperclad into that plates it
with tin. It\'s not any better than bare copper.


This one is good and much better than copper:


https://www.buerklin.com/de/Zinnpulver-f%C3%BCr-Glanzzinn-B%C3%A4der-Seno-3211/p/13L217


The Cu surface must be _absolutely_ clean. They have a special
eraser rubber for it, quite abrasive. \"Poliblock\"

For me. it works best to put the etched Bungard presensitized
board without photo mask under UV again and then use the NaOH
developper to remove the photo resist.

cheers, Gerhard

What does that do?

Linecard. Services. News. Image Coming Soon. Service-Hotline. It\'s
half English already.


The web site takes forever to load, it has an English section, too.
But I sit in the glass house regarding my own site.
I better don\'t throw rocks. :-(


Product name: SENO 3211

The bottle contains powder for 1 liter of a tin solution.
It is dissolved in warm water, can be used at room temp.
The bath creates a tin layer that is shiny, scratch proof,
good enough for edge contacts. Simply place the copper board
into the solution. An hour should do. The longer, the thicker.
Manufacturer claims up to 5 um.

Ordinary FR4 board, tin-plated maybe 5 years ago, laying open
in a plastic drawer:

<
https://www.flickr.com/photos/137684711@N07/52061042842/in/dateposted-public/
>

This is the manufacturer:
< https://www.seno.de/seno-3211-glanzzinn >



I also have a silver solution. It contains mostly KCN and AgCN.
The little bottle probably has enough to kill all your fiends.

<
https://www.flickr.com/photos/137684711@N07/52062322254/in/dateposted-public/
>

Works fine, too.

Cheers, Gerhard
 
On Mon, 9 May 2022 21:16:03 +0200, Gerhard Hoffmann <dk4xp@arcor.de>
wrote:

Am 09.05.22 um 18:53 schrieb John Larkin:
On Sat, 7 May 2022 04:39:26 +0200, Gerhard Hoffmann <dk4xp@arcor.de
wrote:

Am 06.05.22 um 20:54 schrieb John Larkin:

There is some liquid that you can dip copperclad into that plates it
with tin. It\'s not any better than bare copper.


This one is good and much better than copper:


https://www.buerklin.com/de/Zinnpulver-f%C3%BCr-Glanzzinn-B%C3%A4der-Seno-3211/p/13L217


The Cu surface must be _absolutely_ clean. They have a special
eraser rubber for it, quite abrasive. \"Poliblock\"

For me. it works best to put the etched Bungard presensitized
board without photo mask under UV again and then use the NaOH
developper to remove the photo resist.

cheers, Gerhard

What does that do?

Linecard. Services. News. Image Coming Soon. Service-Hotline. It\'s
half English already.



The web site takes forever to load, it has an English section, too.
But I sit in the glass house regarding my own site.
I better don\'t throw rocks. :-(

Oh, I see that now. The little pull-down thing in the corner.

Product name: SENO 3211

The bottle contains powder for 1 liter of a tin solution.
It is dissolved in warm water, can be used at room temp.
The bath creates a tin layer that is shiny, scratch proof,
good enough for edge contacts. Simply place the copper board
into the solution. An hour should do. The longer, the thicker.
Manufacturer claims up to 5 um.

I\'ve used a tin plate solution like that one. Didn\'t like it.


--

If a man will begin with certainties, he shall end with doubts,
but if he will be content to begin with doubts he shall end in certainties.
Francis Bacon
 
On 05/09/2022 09:05 AM, Phil Hobbs wrote:
I did a project for a woman who was interested in Kirlian
photography. My non-professional opinion was she was nuttier than a
fruitcake but her money spend as well as any and she was happy with
the outcome.

Some Kirlian photos are pretty cool-looking--nothing wrong with making
those. It\'s when people start getting into partly-baked spiritualism
and stuff that they really start circling the drain. (Spiritualism is a
dangerous delusion if you don\'t believe in the supernatural world, and
even more dangerous if you do.)

I did get some nice photos but the woman signing the checks was
definitely into auras. I learned quite a bit about Eastman Kodak\'s
specialized film and photographic techniques. Nothing I ever used again
but I\'ve always been too curious for my own good.
 
On Saturday, May 7, 2022 at 10:42:40 PM UTC-7, Phil Hobbs wrote:
Au contraire. A nice-looking dead bug gizmo in an aluminum stomp box is
easy to make and IME really makes the punters take an interest in how
the gizmo works.

I don\'t want the customer to think I\'m David Copperfield.
I want them to think I\'m Gandalf.

(\"But Gandalf never actually DOES much of anything. He just stands around
stroking his beard and offering advice that nobody dares question.\" \"Exactly.\")

-- john, KE5FX
 
John Miles, KE5FX wrote:
On Saturday, May 7, 2022 at 10:42:40 PM UTC-7, Phil Hobbs wrote:
Au contraire. A nice-looking dead bug gizmo in an aluminum stomp box is
easy to make and IME really makes the punters take an interest in how
the gizmo works.

I don\'t want the customer to think I\'m David Copperfield.
I want them to think I\'m Gandalf.

(\"But Gandalf never actually DOES much of anything. He just stands around
stroking his beard and offering advice that nobody dares question.\" \"Exactly.\")

-- john, KE5FX

I\'m holding out for Oberon\'s job from Amber--hanging out in the basement
and casually changing the structure of reality. ;)

Cheers

Phil Hobbs

--
Dr Philip C D Hobbs
Principal Consultant
ElectroOptical Innovations LLC / Hobbs ElectroOptics
Optics, Electro-optics, Photonics, Analog Electronics
Briarcliff Manor NY 10510

http://electrooptical.net
http://hobbs-eo.com
 
On Saturday, May 7, 2022 at 5:10:14 PM UTC-7, Phil Hobbs wrote:
Joe Gwinn wrote:

As engineers, don\'t we need to come up with a pseudo technical reason,
like a gold surface is smoother and keeps its low surface resistivity
despite sweaty palms and caustic looks?

So something that looks like a Yugo is fine, as long as the mechanicals
underneath are good?

Well, I\'m not sure \'looks like a Yugo\' is the apt image; the Yugo, after
all, was a fine Italian design. But, yeah, when the discussion of should-we-buy
happens, you don\'t want a visible blemish to be part of the discussion.

Science labs are full of lashups-that-work, though.
I kinda like the caveman craftsmanship look, and have spent a great
deal of time admiring vacuum tubes... but don\'t often buy them.
 

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