How to slow down RPM of miter saw?

J

John Doe

Guest
The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

Thanks.
 
Have you ever even used a miter saw?

More often the design of a common inexpensive tool takes into
consideration the cheapness of its parts. A more expensive tool might
run at a faster or slower RPM and be designed to do the same thing, only
better. Safety doesn't necessarily have anything to do with lowering the
RPM. If you want to go on a crusade for miter saw safety, you should
talk about wearing eye protection and keeping your hands away from the
cut. In fact, I am using it for aluminum. Obviously that's not what it's
designed for but that happens to be what many of us, including
professional metalworkers, use miter saws for.

Miter saws are not for people who are overly concerned about safety.
They are inherently hazardous. It also isn't for people who have no
basis for their understanding of safety. I've come across people who
don't really know what they're talking about that say you should use
gloves "in the name of safety", but that actually increases the risk.

I'm trying to solve a problem that has to do with a potential hazard.
And it requires a lower RPM.

I think there is a safety consideration with lowering the RPM, but the
reply author probably doesn't even know what that might be. If the idea
were to increase the RPM, then there would be an obvious possible
concern for safety that any Joe might recognize.

I just bought a cheap abrasive cutoff disc made by a well-known
manufacturer that's supposed to cut metal. The thing doesn't cut
aluminum and therefore trying to do so is a safety hazard.

Using a miter saw is not for the meek.


Tom Biasi <tombiasi@optonline.net> wrote in news:Lxoew.792810$1s.710374@fx05.iad:

On 11/29/2014 1:11 PM, John Doe wrote:
The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

Thanks.

The saw is designed to run at a certain RPM and blade size. Changing
either is not recommended.
I know I didn't answer your question. My response was in the name of safety.
 
default <default@defaulter.net> wrote:

John Doe <always.look@message.header> wrote:

The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

If the rotor is AC/DC (most inexpensive power tools like drills,
circular saws, and miter saws) a diode is an excellent choice to just
drop some voltage and slow it down.

Since the thing can probably pull a few amps you want high current
diode; 20+ amps would be my guess and whatever line voltage you run
at.

AC/DC motors are easily distinguished because they make lots more
noise than induction motors. AND you are saying that you have 5500
RPM? That is too fast to be an induction motor on 50 or 60 cycles.

Yes, I'm sure it's an AC/DC motor. It's a cheap miter saw. So if it's an
AC/DC motor, using a diode drops the voltage which in turn reduces the
RPM? Using a diode won't just reduce the power?

It's obviously the easiest possible attempt, that and providing a simple
(properly rated) switch to change between the two power levels.
 
I don't know about New Zealand, but in United States English the
expression "slow down" does not mean "stop". And in fact I am not asking
for a specific RPM, therefore that specification is not needed, as the
helpful replies already indicate.

As for "voiding the warranty". I can void a warranty before even touching
a product...


--
Jasen Betts <jasen xnet.co.nz> wrote in news:m5dd6r$c6d$2 gonzo.reversiblemaps.ath.cx:

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From: Jasen Betts <jasen xnet.co.nz
Newsgroups: sci.electronics.basics
Subject: Re: How to slow down RPM of miter saw?
Date: 29 Nov 2014 21:18:19 GMT
Organization: JJ's own news server
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Xref: mx02.eternal-september.org sci.electronics.basics:44163

On 2014-11-29, John Doe <always.look message.header> wrote:
The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

Unplug it! Do you see what lack of detail does to the quality of the
answers you can expect.

What about simply adding a diode in series on the power cord?

That will probably work, but this path (reducing supply voltage)
is a good way to burn out the motor. if you follow this path your
warranty is void.

Any advice, references, and links would be appreciated.

If this is an important tool, replace it with one designed to run at
the correct RPM.

--
umop apisdn
 
default <default@defaulter.net> wrote:

Yes it will reduce the "power" since power is RPM versus torque. You
will reduce the RPM to something less than half with less power (all
things being equal) but the motor will still behave like an AC/DC
motor and draw more current and produce more torque as the load tries
to slow it down

Thanks. Was wondering about that, too.
 
If the motor stalls, it wont cut very well, either. And then there is
the fact that fuses/breakers tend to blow...

Gearing between the motor and the blade makes no difference since the
specifications are for the motor. If the troll wants people to be
specific, it should at least pay attention to the given information...


--
Jasen Betts <jasen xnet.co.nz> wrote in news:m5ddup$egh$1 gonzo.reversiblemaps.ath.cx:

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From: Jasen Betts <jasen xnet.co.nz
Newsgroups: sci.electronics.basics
Subject: Re: How to slow down RPM of miter saw?
Date: 29 Nov 2014 21:31:05 GMT
Organization: JJ's own news server
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On 2014-11-29, default <default defaulter.net> wrote:
On Sat, 29 Nov 2014 18:11:14 +0000 (UTC), John Doe
always.look message.header> wrote:

The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

Thanks.

If the rotor is AC/DC (most inexpensive power tools like drills,
circular saws, and miter saws) a diode is an excellent choice to just
drop some voltage and slow it down.

Since the thing can probably pull a few amps you want high current
diode; 20+ amps would be my guess and whatever line voltage you run
at.

starting (stall) current could be 100A or more.

AC/DC motors are easily distinguished because they make lots more
noise than induction motors. AND you are saying that you have 5500
RPM? That is too fast to be an induction motor on 50 or 60 cycles.

Pretty-much all types of circular saws have some sort of gearchain or
belt drive between the motor and the blade, the blade rarely runs at
the same speed as the motor. One reason for this is to offset the bulk
of the motor from the plane of the blade axle, allowing deeper cuts
with a given size of blade. So, blade speed is not indicative of motor
speed.




--
umop apisdn
 
"Maynard A. Philbrook Jr." <jamie_ka1lpa@charter.net> wrote:

always.look@message.header says...

What about simply adding a diode in series on the power cord?

Only if it's a universal motor, and you want to do it at the motor
lead connections, in case you have something else in the saw that
expects AC.

I will check that.





--

Thanks to the replies.
 
On 11/29/2014 1:11 PM, John Doe wrote:
The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

Thanks.
The saw is designed to run at a certain RPM and blade size. Changing
either is not recommended.
I know I didn't answer your question. My response was in the name of safety.
 
John Doe prodded the keyboard

The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

Thanks.

This would depend upon the type of motor ! If we assume a universal
motor then a thyristor or triac phase controler that can handle the
maximum current plus 100% could be used. An induction motor would
need a variac (variable transformer) or one of the electronic devices
used specifically for this purpose. But I would doubt that what you
have uses an induction motor.


--
Best Regards:
Baron.
 
John Doe wrote:

The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

** Does it really pull 14 amps ?

A standard triac light dimmer will do the trick - but it must use a 16amp triac at least.

Or a nice, big Variac.



What about simply adding a diode in series on the power cord?

** Crude and will only drops the speed a small amount.



.... Phil
 
DROK AC 110V 3000W SCR

<http://www.amazon.com/DROK-Electronic-controller-Governor-
Thermostat/dp/B00BXUCWQG/ref=cm_cr_pr_product_top>

Will that work? Will it increase the current when the load increases?

One comment said that it chops the AC signal amplitude and that it's
hard on motors. Is that a concern about increased current when the load
is too much?

If it works, 20 bucks is very attractive.

--






The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?
 
<http://www.amazon.com/DROK-Electronic-controller-Governor-Thermostat/dp/B00BXUCWQG/ref=cm_cr_pr_product_top>
 
On Sat, 29 Nov 2014 18:11:14 +0000 (UTC), John Doe
<always.look@message.header> wrote:

The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

Thanks.

If the rotor is AC/DC (most inexpensive power tools like drills,
circular saws, and miter saws) a diode is an excellent choice to just
drop some voltage and slow it down.

Since the thing can probably pull a few amps you want high current
diode; 20+ amps would be my guess and whatever line voltage you run
at.

AC/DC motors are easily distinguished because they make lots more
noise than induction motors. AND you are saying that you have 5500
RPM? That is too fast to be an induction motor on 50 or 60 cycles.
 
On 2014-11-29, John Doe <always.look@message.header> wrote:
The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

Unplug it! Do you see what lack of detail does to the quality of the
answers you can expect.

> What about simply adding a diode in series on the power cord?

That will probably work, but this path (reducing supply voltage)
is a good way to burn out the motor. if you follow this path your
warranty is void.

> Any advice, references, and links would be appreciated.

If this is an important tool, replace it with one designed to run at
the correct RPM.

--
umop apisdn
 
On Sat, 29 Nov 2014 20:35:31 +0000 (UTC), John Doe
<always.look@message.header> wrote:

default <default@defaulter.net> wrote:

John Doe <always.look@message.header> wrote:

The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

If the rotor is AC/DC (most inexpensive power tools like drills,
circular saws, and miter saws) a diode is an excellent choice to just
drop some voltage and slow it down.

Since the thing can probably pull a few amps you want high current
diode; 20+ amps would be my guess and whatever line voltage you run
at.

AC/DC motors are easily distinguished because they make lots more
noise than induction motors. AND you are saying that you have 5500
RPM? That is too fast to be an induction motor on 50 or 60 cycles.

Yes, I'm sure it's an AC/DC motor. It's a cheap miter saw. So if it's an
AC/DC motor, using a diode drops the voltage which in turn reduces the
RPM? Using a diode won't just reduce the power?
Yes it will reduce the "power" since power is RPM versus torque. You
will reduce the RPM to something less than half with less power (all
things being equal) but the motor will still behave like an AC/DC
motor and draw more current and produce more torque as the load tries
to slow it down - something that won't happen with all simple
lamp-dimmer triac/thyrister schemes to slow down a motor.

It's obviously the easiest possible attempt, that and providing a simple
(properly rated) switch to change between the two power levels.

Yeah, single pole double throw center off toggle switch would be a
good choice providing you can't accidentally bump it on.

OR A diode and single pole single throw switch; a safer bet with the
switch shorting the diode - shorted is full RPM, open half.

I put a large size lamp dimmer in place of a powerstat (variable
transformer) in a laboratory centrifuge with no problems - but a
centrifuge has a constant load, unlike a saw. My substitution saved
several hundred dollars and a week of downtime - and was still working
5 years later. With lamp dimmers and AC/DC motors you can slow the
motor down well enough with the dimmer, but unless the dimmer is
designed to handle inductive loads, the torque falls off as the load
increases and so the motor slows down faster than the load increases.
Undesirable in a saw...
 
On 2014-11-29, default <default@defaulter.net> wrote:
On Sat, 29 Nov 2014 18:11:14 +0000 (UTC), John Doe
always.look@message.header> wrote:

The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

Thanks.

If the rotor is AC/DC (most inexpensive power tools like drills,
circular saws, and miter saws) a diode is an excellent choice to just
drop some voltage and slow it down.

Since the thing can probably pull a few amps you want high current
diode; 20+ amps would be my guess and whatever line voltage you run
at.

starting (stall) current could be 100A or more.

AC/DC motors are easily distinguished because they make lots more
noise than induction motors. AND you are saying that you have 5500
RPM? That is too fast to be an induction motor on 50 or 60 cycles.

Pretty-much all types of circular saws have some sort of gearchain or
belt drive between the motor and the blade, the blade rarely runs at
the same speed as the motor. One reason for this is to offset the bulk
of the motor from the plane of the blade axle, allowing deeper cuts
with a given size of blade. So, blade speed is not indicative of motor
speed.




--
umop apisdn
 
On 11/29/2014 3:02 PM, John Doe wrote:
Have you ever even used a miter saw?

More often the design of a common inexpensive tool takes into
consideration the cheapness of its parts. A more expensive tool might
run at a faster or slower RPM and be designed to do the same thing, only
better. Safety doesn't necessarily have anything to do with lowering the
RPM. If you want to go on a crusade for miter saw safety, you should
talk about wearing eye protection and keeping your hands away from the
cut. In fact, I am using it for aluminum. Obviously that's not what it's
designed for but that happens to be what many of us, including
professional metalworkers, use miter saws for.

Miter saws are not for people who are overly concerned about safety.
They are inherently hazardous. It also isn't for people who have no
basis for their understanding of safety. I've come across people who
don't really know what they're talking about that say you should use
gloves "in the name of safety", but that actually increases the risk.

I'm trying to solve a problem that has to do with a potential hazard.
And it requires a lower RPM.

I think there is a safety consideration with lowering the RPM, but the
reply author probably doesn't even know what that might be. If the idea
were to increase the RPM, then there would be an obvious possible
concern for safety that any Joe might recognize.

I just bought a cheap abrasive cutoff disc made by a well-known
manufacturer that's supposed to cut metal. The thing doesn't cut
aluminum and therefore trying to do so is a safety hazard.

Using a miter saw is not for the meek.


Tom Biasi <tombiasi@optonline.net> wrote in news:Lxoew.792810$1s.710374@fx05.iad:

On 11/29/2014 1:11 PM, John Doe wrote:
The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

Thanks.

The saw is designed to run at a certain RPM and blade size. Changing
either is not recommended.
I know I didn't answer your question. My response was in the name of safety.
I won't even begin to address such a nasty rant against someone who only
pointed out some basic safety concerns.
Yes I have used a miter saw. They are not inherently dangerous if the
safety instructions are followed.
 
In article <m5d282$si5$1@dont-email.me>, always.look@message.header
says...
The motor runs on standard USA 120 V 60 Hz, 14 A, at 5500 RPM.

What's the easiest way to slow down the RPM?

What about simply adding a diode in series on the power cord?

Any advice, references, and links would be appreciated.

Thanks.

Only if it's a universal motor, and you want to do it at the
motor lead connections, in case you have something else in the saw
that expects AC.

14 amps isn't a small amount so the selected diode will be a stud
type of some heat mountable type.

Jamie
 
In article <m5dg4b$etn$1@dont-email.me>, always.look@message.header
says...
I don't know about New Zealand, but in United States English the
expression "slow down" does not mean "stop". And in fact I am not asking
for a specific RPM, therefore that specification is not needed, as the
helpful replies already indicate.

As for "voiding the warranty". I can void a warranty before even touching
a product...

You could always use a variac.

Jamie
 
I jumped through here to tell you, it is improper to reduce the RPM in this case. what you need is the proper blade. In most cases a bandsaw will do what you eant better, again, with the right blade. however sionce you posted it I am going to assume you have a eason to use the chop saw, which is what some of us call lower end miter saws. (or maybe you are cuting a compound angle, whatever reason)

A miter saw is NOT a lathe where you calculate cutting speed in SFM. the first thing you need is a many toothed carbide tipped blade. What's more, when you cut, you FEED it, donot babyu it or the aluminum will clog up the blade teeth.

Keep the RPM up and the feed slow, very slow. If you need to cut really fast, there are blades made for that.

With a half decent carbide tipped blade I can cut muffler pipes and shit, bumpers, all kinds of things. The problem is that it is so easy to overload the blade and fuck it all up. AND LOWERING THE RPMS WIL NOT REDUCE THE CHANCES OF THIS.

And the LAST thing you want is for that blade to stall in aluminum. and there is almost no way without a servo circuit, to make sure it does not stall under an underpower condition, which you must create to lower the RPMs. If youy REALLY have to lower the RPMs, do it with gears. That is my advice. Lowering the motor RPMs electronically is a bad move, a wrong move, and will make a mess.

Of course some will try it anyway, if you do, just make sure you are ready for that torque and shit when the thing stalls.
 

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