Frequency of ESR measurements

On Fri, 2 Jan 2009 18:17:41 -0800 (PST), gordondenler@gmail.com wrote:

: Just out of curiosity, has anyone tried using an infrared
:thermometer to try and find bad or failing caps. I did a quick search
:eek:n the on the internet and found units you can get for as little as
:$20. The spot size is very small and I believe the top of the cap is
:an ideal target. Could use a black sharpie to make a small black spot
:for even better measurements. A SMPS cap which had a High ESR should
:read high in temp, might be more sensitive than using your finger to
:test for temperature. An open or failed cap should read low. Of
:course the unit being tested couldn't be completely dead. If it
:worked one nice feature would be being able to identify bad caps
:before even removing the PC board.


Since electronic equipment (particularly SMPS) will generally run fairly warm
under normal loading the whole unit will become warm throughout after some time.
In order to determine a bad cap using thermal means would require the background
component temperatures to be used as a base reference and discounted from the
temperature of the cap being tested. It would be somewhat equivalent to sticking
a finger on each cap to see if it was warmer than the average temperature of
other components - but I wouldn't recommend this in working equipment.

In some circuits (SMPS) a bad cap will prevent the unit from operating at all
and then you have no way of measuring by thermal means.

Not a valid faulty cap finding method IMO.

:
: The power dissipated in the cap should be proportional to the
:increase in ESR ,the temperature increase should be on the fist order
:equal to the power dissipated in the cap. So if the original
:temperature rise due to the new caps ERS was 1 degree C and the ESR
:increased by a factor of 10 the old caps temperature should be about
:10 deg higher, easy to measure.
:
: Might be able to find bad IC's as well. Perhaps the increase in
:sensitivity using this device would help find other failing or failed
:components as well. Might also be useful in identifing failing or
:failed components in very high voltage circuits. Those components you
:would not want to touch with power on.
:
: Don't know if the idea has any merit but thought I would mention it.
:
:Gordon ,
 
On Sun, 04 Jan 2009 15:09:06 -0500, Fred McKenzie <fmmck@aol.com>
wrote:

In article <kbbpl4l3kpvckgggts2smnv2576e7i66sm@4ax.com>,
John Bachman <johnREMOVE@anatek.REMOVEmv.com> wrote:

The Capacitor Wizard uses a 100Khz sinusoidal signal. The Bob Parker
design is as described - that is what is used in our Blue ESR meter.
Bob always represented that his method is the equivalent of a 100Khz
signal.

John-

I built one of your Blue ESR meter kits and am impressed with it.

Somewhere I read that there is an industry specification or common
practice, that requires ESR measurement to be made at 100 KHz. If it is
in fact a "standard" method, you should petition that standards
committee to agree that your method is equivalent.
I have not heard of any such industry specification but will
investigate and report back to this group.

Does anyone else have any insight into this?

John
AnaTek Corporation
The Blue ESR kit at www.anatekcorp.com/blueesr.htm
 
On Mon, 05 Jan 2009 07:15:47 -0500, John Bachman
<johnREMOVE@anatek.REMOVEmv.com> put finger to keyboard and composed:

On Sun, 04 Jan 2009 15:09:06 -0500, Fred McKenzie <fmmck@aol.com
wrote:

In article <kbbpl4l3kpvckgggts2smnv2576e7i66sm@4ax.com>,
John Bachman <johnREMOVE@anatek.REMOVEmv.com> wrote:

The Capacitor Wizard uses a 100Khz sinusoidal signal. The Bob Parker
design is as described - that is what is used in our Blue ESR meter.
Bob always represented that his method is the equivalent of a 100Khz
signal.

John-

I built one of your Blue ESR meter kits and am impressed with it.

Somewhere I read that there is an industry specification or common
practice, that requires ESR measurement to be made at 100 KHz. If it is
in fact a "standard" method, you should petition that standards
committee to agree that your method is equivalent.

I have not heard of any such industry specification but will
investigate and report back to this group.

Does anyone else have any insight into this?

John
AnaTek Corporation
The Blue ESR kit at www.anatekcorp.com/blueesr.htm
I don't have any insight, but I see that Vishay's datasheets specify
100kHz as the ESR testing frequency for 292D Solid Tantalum Chip
Capacitors:
http://www.vishay.com/docs/40042/40042.pdf

OTOH, Vishay Roederstein EKA/EKB series Aluminum Capacitors are
specified using a "calculated" ESR at 120Hz:
http://www.gudeco.de/de/aktuelles/dokumente_produktaenderungen/PCN-AC-502-2007_rev0.pdf

There are some surprising results including an ESR of 121 ohms for a
2.2uF 450V cap.

- Franc Zabkar
--
Please remove one 'i' from my address when replying by email.
 

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