Dishwasher not swishing: circulation pump gets no power

In article <hj4ftt$hgv$1@news.eternal-september.org>, Usenet
<usenet@abel.co.uk> writes

Not quite sure which 6 you mean, from this unix-like reply! Surely
not the double switch labelled 06 over on the far left.
Oh yus. Especially if you're in the habit (as I am) of opening the
machine mid-cycle to chuck something else in.

The machine filling, pausing, filling suggests it doesn't know where the
water level is.

--
(\__/)
(='.'=) Bunny says Windows 7 is Vi$ta reloaded.
(")_(") http://imgs.xkcd.com/comics/windows_7.png
 
In article <hj8g0o$1n0$2@news.eternal-september.org>, Usenet
<usenet@abel.co.uk> writes

Also, here's a picture of the one and only PCB in my Beko "DE 2541
FX" slimline dishwasher, at: http://i49.tinypic.com/30bn60i.jpg

(...Are the black and blue blocks on the left, in lieu of the relays?)
No, they form a mains conditioner circuit, to stop rubbish generated by
the motor(s) filtering back into the mains.

Switch '6 looks like some sort of breaker (thermal breaker?) Do triple
check that.

--
(\__/)
(='.'=) Bunny says Windows 7 is Vi$ta reloaded.
(")_(") http://imgs.xkcd.com/comics/windows_7.png
 
Mike Tomlinson wrote:
You said the dishwasher was cheap. Afraid you now know why.

Arçelik is a big factory in Turkey. Any "brand" of white goods you buy
in Europe now comes from there.
Buying that dishwasher, we had in mind maintaining and repairing it
ourselves. It's actually just right for us for that reason. Very
simple, accessible, with standard parts at the right price. Ideally, we
would have got a Chinese one, if it was available.

Anyway, it turns out that the problem wasn't the dishwasher's fault
at all -- it was the self-tapping dishwasher "faucet" under the sink,
that got clogged with rusty stuff over the past few years. It was
barely a trickle! Turned off the mains, unscrewed it, cleaned it out
and put it back again. Full power again!

I agree that that circuit diagram is not very helpful. Apart from
everything being carefully scrambled and having no relationship to the
physical layout, I think it must be for the top-end Beko model. Several
features are missing from my bottom-of-the-range model. I discovered
(from Beko UK) that the Beko DE2541F slimline dishwasher model only has
a flow-meter for the water level control. That, and the flood
protection device, I suppose. The flow meter is a lovely elegant little
device, and you can hear it counting, by attaching an audible continuity
tester to two easily accessible contacts on the flow meter.

As of this evening, the water fills properly now.

I'm guessing now, but when the incoming water pressure was only at
a trickle, because the controller recognized that it was filling too
slowly, the machine went into an unusual mode: filling for 15 seconds
every five minutes, testing for the right water pressure. It never sent
any mains voltage to the main pump.

Now that the water pressure is back, the controller does send mains
voltage to the pump at the right moment. (It was *wonderful* at long
last, to see the voltmeter -- attached by insulated crocodile clips to
the motor leads -- jump from 0 to 240 volts!)

I *still* have a problem though! When the pump is meant to kick
in, it doesn't, it merely "hums". My guess is that a month of not
working, being tipped over on it's side, and having water drained from
it, etc, has seized up the pump.

Does anyone know... what do do you turn in the pump or induction
motor in an attempt to unstick it? Here's a very amateur picture of my
machine's pump:

http://i50.tinypic.com/2w6b58o.jpg

With kind regards,

Sandy
 
On Jan 29, 3:09 pm, Usenet <use...@abel.co.uk> wrote:

     I *still* have a problem though!  When the pump is meant to kick
in, it doesn't, it merely "hums".  My guess is that a month of not
working, being tipped over on it's side, and having water drained from
it, etc, has seized up the pump.

     Does anyone know... what do do you turn in the pump or induction
motor in an attempt to unstick it?  Here's a very amateur picture of my
machine's pump:

         http://i50.tinypic.com/2w6b58o.jpg

Make sure the pump CAN turn i.e. try to turn the impeller. There might
be a foreign object , something displaced from flipping the unit etc.
The crud in the water supply may be connected to recent freeze/ thaw.
Breaks loose all kinds of scale and rust.
Good luck
 
Some of the Pump motors have a slot on the back of the shaft, that you can
try turn (back and forth) with a screwdriver to free it up.

If it has a fan on the back, you can pull off the protective cover and try
turn the fan by hand (just don't undo the long screws that hold the motor
together!!!).

P

"malua mada!" <fritzo2ster@gmail.com> wrote in message
news:8f7c3940-7e18-4388-a9f8-36283088b44a@b36g2000pri.googlegroups.com...
On Jan 29, 3:09 pm, Usenet <use...@abel.co.uk> wrote:

I *still* have a problem though! When the pump is meant to kick
in, it doesn't, it merely "hums". My guess is that a month of not
working, being tipped over on it's side, and having water drained from
it, etc, has seized up the pump.

Does anyone know... what do do you turn in the pump or induction
motor in an attempt to unstick it? Here's a very amateur picture of my
machine's pump:

http://i50.tinypic.com/2w6b58o.jpg

Make sure the pump CAN turn i.e. try to turn the impeller. There might
be a foreign object , something displaced from flipping the unit etc.
The crud in the water supply may be connected to recent freeze/ thaw.
Breaks loose all kinds of scale and rust.
Good luck



--- news://freenews.netfront.net/ - complaints: news@netfront.net ---
 
malua mada! wrote:
On Jan 29, 3:09 pm, Usenet <use...@abel.co.uk> wrote:

I *still* have a problem though! When the pump is meant to kick
in, it doesn't, it merely "hums". My guess is that a month of not
working, being tipped over on it's side, and having water drained from
it, etc, has seized up the pump.

Does anyone know... what do do you turn in the pump or induction
motor in an attempt to unstick it? Here's a very amateur picture of my
machine's pump:

http://i50.tinypic.com/2w6b58o.jpg

Make sure the pump CAN turn i.e. try to turn the impeller. There might
be a foreign object , something displaced from flipping the unit etc.
The crud in the water supply may be connected to recent freeze/ thaw.
Breaks loose all kinds of scale and rust.
Good luck
What a bastard pump I have installed in my machine! The plastic
pump "auricle" attached to the single-phase induction motor is designed
to snap into position -- at the factory -- with plastic "snappy"
fastenings. But it's also designed so you have to *break* the snappy
things, and hence the auricle, if you try and remove it from the motor.
And when the auricle is in place, you can't access all the screw/bolts
that hold the motor together. A bastard pump.

The cooling fan blades are located at the back end of the motor,
almost up against the back of the machine, where there's a metal plate
holding a concrete ingot counter-weight (for when the front door is
lowered), the inlet and outlet hoses, and the mains lead and
anti-interference filter device. However, without undoing *everything*
attached and entirely removing the back plate, one can unfasten the
plate's screws and then pull back on it enough to see the back of the
motor, and see the grey aluminium of the cooling blades at the back of
the rotor.

There are twelve blades on my cooling fan (I marked one with red
felt tip and counted). Using a *thin* wooden chopstick, I could push
the rotor one cooling blade at a time. It's quite stiff, certainly not
like a free spinning bicycle wheel, like I thought it might be. I must
have pushed the rotor completely around about 20 or 30 times by now, in
both directions. One direction *feels* slightly easier than the other,
but this may be because of the radial asymmetry of the blades.

Is this how it's meant to feel, when you push the cooling blades
around? The resistance is constant all the way around, so maybe this is
normal...

...All advice welcome!

Now I have to go do the washing up by hand, again...

Many thanks,

Sandy

(P.S. At least the concrete ingot isn't made of tungsten.)
 
Usenet wrote:
Is this how it's meant to feel, when you push the cooling blades
around? The resistance is constant all the way around, so maybe this is
normal...

...All advice welcome!
Dear Usenet,

The dishwasher is operating normally again!

I screwed the back plate back on, and connected the dishwasher up
again to the water input and output. I ran it on the 15 minute pre-wash
no heat cycle, fine. Then a 30 minute, 35 degree heater cycle with
three changes of water, fine. The rotating arms took a while to clear
themselves of little dried cloggy bits, but at the end they were going
round like they always have. Swishing again!

What a journey I feel I've been, through! It so happened that
there wasn't anything wrong with the dishwasher per se; the fault in my
case was the slowly gunked-up water supply all along. But it has been
incredibly worth it -- taking off the panels, seeing the workings,
testing with the multimeter, and looking over the whole works. Now the
dishwasher, washing machine, power wash, and eh even the power drill,
and jigsaw, and anything else, are not mysterious black boxes anymore!

-

A note about Haynes' "The Dishwasher Manual" by Graham Dixon:

This book leaves much to be desired. It is not up to the standard
of the world famous car manuals upon which Haynes' reputation rests.
OK, the Haynes label gave me the initial encouragement to make me think
I could repair my dishwasher, but beyond pictures of actual
sub-components (most of which come from Dixon's earlier "The Washing
Machine Manual"), the book hasn't been much help. More of a hindrance
really. To be honest, the book seems not even half finished. The index
of only several dozen entries doesn't fill a single page. Many of the
diagrams have no labels and are not given a reference number. Repeated
photographs of the same component, but with different comments, are
seemingly there to bemuse the reader and help pad out the book. There
are many infuriating chapters of one, or one and a half patronizing
pages. The flow charts (speaking as a programmer myself) -- which are
meant to help organize complexity -- are instead there to make the
simple seem more complex, are all badly titled, unlabelled, completely
moronic and waste yet more pages. And here's another what for: the
chapter on pumps and motors is all about the goddamed potted physics,
and the pros and cons of various approaches to motor design. No mention
of how easily they can seize up, or how to go about unsticking them.
There's a corporate engineering drawing of a "generic rotor" with
cooling blades floating in space, but without anything else, no context!
Where's the explanation on how to test if the motor's working, in
situ? Or about taking care when manipulating big hose clips, or
lubricating the inside lip of the hose with a smear of washing up liquid
when putting it back on, of NOT using grease, which will corrode the
rubber, or checking out the auricle's side exit first?

I hope someone in the near future writes a *real* Dishwasher Repair
and Maintenance Manual. These are, after all, increasingly the times
when we're going to badly need one.

With kind regards and best wishes to all,

Sandy
 

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