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On Sat, 01 Jun 2019 08:23:01 -0700, John Larkin
<jjlarkin@highlandtechnology.com> wrote:
I don't think you can count on that, long term. I think you're going
to need something to servo the voltage to zero.
That was my point. They really don't tell you what's going on. A few
years ago, I wanted to DC couple an audio amp but couldn't get them
(any of the manufacturers) to fork over the designs. We buy tons of
these things but none were interested in showing us the details.
<jjlarkin@highlandtechnology.com> wrote:
On Sat, 1 Jun 2019 00:42:55 -0400, bitrex <user@example.net> wrote:
On 6/1/19 12:23 AM, bitrex wrote:
On 5/31/19 10:55 PM, John Larkin wrote:
On Fri, 31 May 2019 22:22:37 -0400, krw@notreal.com wrote:
On Fri, 31 May 2019 15:36:39 -0700, John Larkin
jjlarkin@highland_snip_technology.com> wrote:
I want to make a class-D audio amp, 150 watts or so, using a TI
TPA3255 maybe. It's good for 600 watts mono!
I'll use it full-bridge to drive a step-up transformer, probably a
custom toroid. But toroids are especially unhappy with any DC drive,
and the class D part will surely have some DC offset. The TI spec is
60 mV max output offset, which could be a problem into a good
transformer. Speakers don't mind a little DC, but transformers do. DC
can cause stairstepped increase in circulating current, the Devil's
Staircase, until they saturate.
So I'm thinking I'll add a series blocking cap so I can ignore any DC
problems. It will have to be big, 10s of millifarads at least. Biggest
thing on the board. Maybe use a low voltage electrolytic with
antiparallel power diodes, or a shorted bridge, to protect it from
accidental forward or backwards over-voltage.
Lytics will be big, and supercaps don't seem to like ripple current. I
think.
Any other ideas about driving a transformer from an audio amp?
Feed back a (heavily) filtered signal to the input? The problem is
that they don't really tell you what the input of the 3255 looks like,
IIRC (none do). It's intended to be AC coupled.
TI does spec 60 mV max DC offset at the output, which is pretty good,
but even that could push a lot of DC into my transformer.
There is probably some way to tweak the input with a little DC.
Feedback loop or even a trimpot.
You can drive the transformer bridged but using current-sense feedback
instead of voltage feedback; put a small sense resistor in line with
each amp output going to each end of the transformer and take off the DC
feedback to the opposite amp from the junction. That way the amps should
act as their own servo to keep DC out of the transformer.
Lower power example like this for driving audio isolation transformer
for XLR cable:
https://www.dropbox.com/s/8d1flmr8lko2nf1/Screenshot_2019-06-01_00-12-49.png?dl=0
In the case of the TPA3255 I think you would put a low-offset op amp in
front of the inputs and AC couple into that and do something similar but
the 3255 just acts as a power buffer, I don't immediately see anything
in the datasheet that says you can't intentionally apply a small DC
feedback generated offset to its single input per channel as an error
signal.
It's not stated how the normally AC coupled inputs affect the DC
offset, but we have the eval board and I could have a scut bunny set
it up and try it.
One trimpot and 30 seconds of tech time, to turn it, is sure
appealing. If it turns out we don't need it, we can leave it off the
board.
I don't think you can count on that, long term. I think you're going
to need something to servo the voltage to zero.
The input resistance of the TPA3255 is 10K, and they want 10 uF input
coupling caps. Tau is 100 ms, which is 1.6 Hz corner. That suggests to
me that the input caps are also used as lowpass filters for the DC
feedback loop, which then suggests we could push the input pins gently
to change the output offset.
Datasheets tend to hide the good stuff.
That was my point. They really don't tell you what's going on. A few
years ago, I wanted to DC couple an audio amp but couldn't get them
(any of the manufacturers) to fork over the designs. We buy tons of
these things but none were interested in showing us the details.