M
Matt J. McCullar
Guest
I found an unusual problem on a circuit board yesterday. This board uses
resistors that are not identified by color codes, but instead have a
three-digit code printed on them, much like many capacitors do. These are
not surface-mount devices, just plain, old thru-hole solder types.
I found one resistor labeled "152." That means it's 1.5k ohms. However,
when I took it out of circuit and measured it, it was actually 15k! (There
were plenty of other "152" resistors on this board for comparison, so that's
how we know for sure it was bad.) Replacing this resistor cured the board
problem, but it struck me as very unusual that a resistor would happen to
increase its resistance by an exact order of magnitude.
This does not appear to be a manufacturing defect, as zapping it with a heat
gun later on made the value wander all over the place. It just happened to
settle on that particular value at that particular time. A casual glance by
a technician in a hurry may not have caught it (i.e. Me, when working on the
board previously.)
Matt J. McCullar, KJ5BA
Arlington, TX
resistors that are not identified by color codes, but instead have a
three-digit code printed on them, much like many capacitors do. These are
not surface-mount devices, just plain, old thru-hole solder types.
I found one resistor labeled "152." That means it's 1.5k ohms. However,
when I took it out of circuit and measured it, it was actually 15k! (There
were plenty of other "152" resistors on this board for comparison, so that's
how we know for sure it was bad.) Replacing this resistor cured the board
problem, but it struck me as very unusual that a resistor would happen to
increase its resistance by an exact order of magnitude.
This does not appear to be a manufacturing defect, as zapping it with a heat
gun later on made the value wander all over the place. It just happened to
settle on that particular value at that particular time. A casual glance by
a technician in a hurry may not have caught it (i.e. Me, when working on the
board previously.)
Matt J. McCullar, KJ5BA
Arlington, TX