Resistor in DC supply line...

C

Cursitor Doom

Guest
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.
 
The aforementioned resistor failed open-circuit without any external
sign of overheating at all. Bonus points will be awarded for anyone
who can think of a reason why this might have occurred.
 
On Sunday, August 13, 2023 at 4:26:25 AM UTC-4, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

My guess would be to act as the R in a pi filter. Hard to say actually. Or maybe the idea is to provide current limiting on application of power. The downstream cap seems to be 2,000 uF which is a whopper. How much current does the output drive? What is the output load? The output cap is 1,000 uF.

--

Rick C.

- Get 1,000 miles of free Supercharging
- Tesla referral code - https://ts.la/richard11209
 
On Sun, 13 Aug 2023 01:43:05 -0700 (PDT), Ricky
<gnuarm.deletethisbit@gmail.com> wrote:

On Sunday, August 13, 2023 at 4:26:25?AM UTC-4, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

My guess would be to act as the R in a pi filter. Hard to say actually. Or maybe the idea is to provide current limiting on application of power. The downstream cap seems to be 2,000 uF which is a whopper. How much current does the output drive? What is the output load? The output cap is 1,000 uF.

I couldn\'t come up with anything better than the pi filter possibility
either to be honest, but haven\'t done any calcs to see if that would
make any sense or not. This IC directly drives a 2W 8 ohm speaker.
 
On Sunday, August 13, 2023 at 4:52:58 AM UTC-4, Cursitor Doom wrote:
On Sun, 13 Aug 2023 01:43:05 -0700 (PDT), Ricky
gnuarm.del...@gmail.com> wrote:
On Sunday, August 13, 2023 at 4:26:25?AM UTC-4, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

My guess would be to act as the R in a pi filter. Hard to say actually. Or maybe the idea is to provide current limiting on application of power. The downstream cap seems to be 2,000 uF which is a whopper. How much current does the output drive? What is the output load? The output cap is 1,000 uF..
I couldn\'t come up with anything better than the pi filter possibility
either to be honest, but haven\'t done any calcs to see if that would
make any sense or not. This IC directly drives a 2W 8 ohm speaker.

Have you replaced the resistor yet? I have no idea why it broke, but it\'s not like everything is made perfectly. Have you tried just reflowing the solder? I\'m assuming it\'s surface mount.

--

Rick C.

+ Get 1,000 miles of free Supercharging
+ Tesla referral code - https://ts.la/richard11209
 
On Sunday, August 13, 2023 at 6:26:25 PM UTC+10, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

** It provides peak current limiting at the moment the unit is connected to a DC supply - plus a measure of noise filtering thereafter in conjunction with the 2200uF electro.
Should be a composition or WW type, not carbon film, to survive the energy in such surges.
Nothing strange about the original film resistor failing open and invisibly when subjected to 13A spikes lasting a few milliseconds.

..... Phil
 
On a sunny day (Sun, 13 Aug 2023 09:26:15 +0100) it happened Cursitor Doom
<cd@notformail.com> wrote in <g73hdi12hmo1amf1uq5ad8poqi4lk5ebk3@4ax.com>:

Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

Supply ripple filtering
1 Ohm with 2200 uF and what looks like 1 nF parallel to that elco.
13.8 V supply comes in via external wire so may contain any crap.

The 3 dB point of that filter is 1 / (2 * Pi * R * C) = about 72 Hz
See
http://www.learningaboutelectronics.com/Articles/Cut-off-frequency-calculator.php

So does not do much for mains frequency but will for its harmonics and other RF stuff.
 
On a sunny day (Sun, 13 Aug 2023 09:30:28 +0100) it happened Cursitor Doom
<cd@notformail.com> wrote in <415hdit2g05bj7f0ebep4ug3jd1bqrboa2@4ax.com>:

The aforementioned resistor failed open-circuit without any external
sign of overheating at all. Bonus points will be awarded for anyone
who can think of a reason why this might have occurred.

Defectiive C19 C20 capacitoror Q06 opamp, or somebody put a high volatage on the J01 pin 3 13.8 V input

lightning struck, somebody dropped a screwdriver in the thing or some other metal object, aliens invaded
 
On Sun, 13 Aug 2023 02:09:23 -0700 (PDT), Ricky
<gnuarm.deletethisbit@gmail.com> wrote:

On Sunday, August 13, 2023 at 4:52:58?AM UTC-4, Cursitor Doom wrote:
On Sun, 13 Aug 2023 01:43:05 -0700 (PDT), Ricky
gnuarm.del...@gmail.com> wrote:
On Sunday, August 13, 2023 at 4:26:25?AM UTC-4, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

My guess would be to act as the R in a pi filter. Hard to say actually. Or maybe the idea is to provide current limiting on application of power. The downstream cap seems to be 2,000 uF which is a whopper. How much current does the output drive? What is the output load? The output cap is 1,000 uF.
I couldn\'t come up with anything better than the pi filter possibility
either to be honest, but haven\'t done any calcs to see if that would
make any sense or not. This IC directly drives a 2W 8 ohm speaker.

Have you replaced the resistor yet? I have no idea why it broke, but it\'s not like everything is made perfectly. Have you tried just reflowing the solder? I\'m assuming it\'s surface mount.

No, it\'s tru hole. Sorry I thought I\'d linked to a picture as well but
it hasn\'t shown up. Let\'s try that again:

https://disk.yandex.com/i/dE9o0lh937qdrg

It\'s the resistor right next to the largest electro.
 
On Sun, 13 Aug 2023 10:33:45 GMT, Jan Panteltje <alien@comet.invalid>
wrote:

On a sunny day (Sun, 13 Aug 2023 09:26:15 +0100) it happened Cursitor Doom
cd@notformail.com> wrote in <g73hdi12hmo1amf1uq5ad8poqi4lk5ebk3@4ax.com>:

Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

Supply ripple filtering
1 Ohm with 2200 uF and what looks like 1 nF parallel to that elco.
13.8 V supply comes in via external wire so may contain any crap.

The 3 dB point of that filter is 1 / (2 * Pi * R * C) = about 72 Hz
See
http://www.learningaboutelectronics.com/Articles/Cut-off-frequency-calculator.php

So does not do much for mains frequency but will for its harmonics and other RF stuff.

Yeahbut there\'s already a great amount of up-stream filtering from
within the well-screen internal power supply. Where\'s the crap going
to come from?
 
On Sunday, August 13, 2023 at 7:20:35 PM UTC+10, Phil Allison wrote:
On Sunday, August 13, 2023 at 6:26:25 PM UTC+10, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

** It provides peak current limiting at the moment the unit is connected to a DC supply - plus a measure of noise filtering thereafter in conjunction with the 2200uF electro.
Should be a composition or WW type, not carbon film, to survive the energy in such surges.
Nothing strange about the original film resistor failing open and invisibly when subjected to 13A spikes lasting a few milliseconds.

I\'ll second that. British power plugs have a built-in fuse and R30 makes it less likely that this fuse would blow on switch-on.

Bil Sloman, Sydney
 
On a sunny day (Sun, 13 Aug 2023 12:00:35 +0100) it happened Cursitor Doom
<cd@notformail.com> wrote in <aqdhdih6bf5r9116ft3ijctfdqguj44qt6@4ax.com>:

On Sun, 13 Aug 2023 02:09:23 -0700 (PDT), Ricky
gnuarm.deletethisbit@gmail.com> wrote:

On Sunday, August 13, 2023 at 4:52:58?AM UTC-4, Cursitor Doom wrote:
On Sun, 13 Aug 2023 01:43:05 -0700 (PDT), Ricky
gnuarm.del...@gmail.com> wrote:
On Sunday, August 13, 2023 at 4:26:25?AM UTC-4, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

My guess would be to act as the R in a pi filter. Hard to say actually. Or maybe the idea is to provide current limiting on
application of power. The downstream cap seems to be 2,000 uF which is a whopper. How much current does the output drive? What
is the output load? The output cap is 1,000 uF.
I couldn\'t come up with anything better than the pi filter possibility
either to be honest, but haven\'t done any calcs to see if that would
make any sense or not. This IC directly drives a 2W 8 ohm speaker.

Have you replaced the resistor yet? I have no idea why it broke, but it\'s not like everything is made perfectly. Have you
tried just reflowing the solder? I\'m assuming it\'s surface mount.

No, it\'s tru hole. Sorry I thought I\'d linked to a picture as well but
it hasn\'t shown up. Let\'s try that again:

https://disk.yandex.com/i/dE9o0lh937qdrg

It\'s the resistor right next to the largest electro.

Do you measure a short across that capacitor?
That UPC2002H is no longer made, could well be the chip.
The filter could work the other way: prevent audio to cause the 13.8V to change
 
On Sun, 13 Aug 2023 11:33:12 GMT, Jan Panteltje <alien@comet.invalid>
wrote:

On a sunny day (Sun, 13 Aug 2023 12:00:35 +0100) it happened Cursitor Doom
cd@notformail.com> wrote in <aqdhdih6bf5r9116ft3ijctfdqguj44qt6@4ax.com>:

On Sun, 13 Aug 2023 02:09:23 -0700 (PDT), Ricky
gnuarm.deletethisbit@gmail.com> wrote:

On Sunday, August 13, 2023 at 4:52:58?AM UTC-4, Cursitor Doom wrote:
On Sun, 13 Aug 2023 01:43:05 -0700 (PDT), Ricky
gnuarm.del...@gmail.com> wrote:
On Sunday, August 13, 2023 at 4:26:25?AM UTC-4, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

My guess would be to act as the R in a pi filter. Hard to say actually. Or maybe the idea is to provide current limiting on
application of power. The downstream cap seems to be 2,000 uF which is a whopper. How much current does the output drive? What
is the output load? The output cap is 1,000 uF.
I couldn\'t come up with anything better than the pi filter possibility
either to be honest, but haven\'t done any calcs to see if that would
make any sense or not. This IC directly drives a 2W 8 ohm speaker.

Have you replaced the resistor yet? I have no idea why it broke, but it\'s not like everything is made perfectly. Have you
tried just reflowing the solder? I\'m assuming it\'s surface mount.

No, it\'s tru hole. Sorry I thought I\'d linked to a picture as well but
it hasn\'t shown up. Let\'s try that again:

https://disk.yandex.com/i/dE9o0lh937qdrg

It\'s the resistor right next to the largest electro.

Do you measure a short across that capacitor?
That UPC2002H is no longer made, could well be the chip.
The filter could work the other way: prevent audio to cause the 13.8V to change

Nope. The caps all test fine for value, ESR and whatnot and there\'s
nothing in that area getting hot either, and that includes the chip.
 
On a sunny day (Sun, 13 Aug 2023 12:41:10 +0100) it happened Cursitor Doom
<cd@notformail.com> wrote in <p7ghdil8l6rhq8qe8c7vuvir9vvqe58kcr@4ax.com>:

On Sun, 13 Aug 2023 11:33:12 GMT, Jan Panteltje <alien@comet.invalid
wrote:

On a sunny day (Sun, 13 Aug 2023 12:00:35 +0100) it happened Cursitor Doom
cd@notformail.com> wrote in <aqdhdih6bf5r9116ft3ijctfdqguj44qt6@4ax.com>:

On Sun, 13 Aug 2023 02:09:23 -0700 (PDT), Ricky
gnuarm.deletethisbit@gmail.com> wrote:

On Sunday, August 13, 2023 at 4:52:58?AM UTC-4, Cursitor Doom wrote:
On Sun, 13 Aug 2023 01:43:05 -0700 (PDT), Ricky
gnuarm.del...@gmail.com> wrote:
On Sunday, August 13, 2023 at 4:26:25?AM UTC-4, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

My guess would be to act as the R in a pi filter. Hard to say actually. Or maybe the idea is to provide current limiting
on
application of power. The downstream cap seems to be 2,000 uF which is a whopper. How much current does the output drive?
What
is the output load? The output cap is 1,000 uF.
I couldn\'t come up with anything better than the pi filter possibility
either to be honest, but haven\'t done any calcs to see if that would
make any sense or not. This IC directly drives a 2W 8 ohm speaker.

Have you replaced the resistor yet? I have no idea why it broke, but it\'s not like everything is made perfectly. Have you
tried just reflowing the solder? I\'m assuming it\'s surface mount.

No, it\'s tru hole. Sorry I thought I\'d linked to a picture as well but
it hasn\'t shown up. Let\'s try that again:

https://disk.yandex.com/i/dE9o0lh937qdrg

It\'s the resistor right next to the largest electro.

Do you measure a short across that capacitor?
That UPC2002H is no longer made, could well be the chip.
The filter could work the other way: prevent audio to cause the 13.8V to change



Nope. The caps all test fine for value, ESR and whatnot and there\'s
nothing in that area getting hot either, and that includes the chip.

You did say you did not replace the resistor, so then you have no power to that chip,
Else just use your multimeter on highest current range instead of the 1 Ohm for a second
to see what happens, or even a small lightbulb...
WIthout audio that chip should draw very little current, class B likely.
 
On Sun, 13 Aug 2023 11:54:40 GMT, Jan Panteltje <alien@comet.invalid>
wrote:

On a sunny day (Sun, 13 Aug 2023 12:41:10 +0100) it happened Cursitor Doom
cd@notformail.com> wrote in <p7ghdil8l6rhq8qe8c7vuvir9vvqe58kcr@4ax.com>:

On Sun, 13 Aug 2023 11:33:12 GMT, Jan Panteltje <alien@comet.invalid
wrote:

On a sunny day (Sun, 13 Aug 2023 12:00:35 +0100) it happened Cursitor Doom
cd@notformail.com> wrote in <aqdhdih6bf5r9116ft3ijctfdqguj44qt6@4ax.com>:

On Sun, 13 Aug 2023 02:09:23 -0700 (PDT), Ricky
gnuarm.deletethisbit@gmail.com> wrote:

On Sunday, August 13, 2023 at 4:52:58?AM UTC-4, Cursitor Doom wrote:
On Sun, 13 Aug 2023 01:43:05 -0700 (PDT), Ricky
gnuarm.del...@gmail.com> wrote:
On Sunday, August 13, 2023 at 4:26:25?AM UTC-4, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

My guess would be to act as the R in a pi filter. Hard to say actually. Or maybe the idea is to provide current limiting
on
application of power. The downstream cap seems to be 2,000 uF which is a whopper. How much current does the output drive?
What
is the output load? The output cap is 1,000 uF.
I couldn\'t come up with anything better than the pi filter possibility
either to be honest, but haven\'t done any calcs to see if that would
make any sense or not. This IC directly drives a 2W 8 ohm speaker.

Have you replaced the resistor yet? I have no idea why it broke, but it\'s not like everything is made perfectly. Have you
tried just reflowing the solder? I\'m assuming it\'s surface mount.

No, it\'s tru hole. Sorry I thought I\'d linked to a picture as well but
it hasn\'t shown up. Let\'s try that again:

https://disk.yandex.com/i/dE9o0lh937qdrg

It\'s the resistor right next to the largest electro.

Do you measure a short across that capacitor?
That UPC2002H is no longer made, could well be the chip.
The filter could work the other way: prevent audio to cause the 13.8V to change



Nope. The caps all test fine for value, ESR and whatnot and there\'s
nothing in that area getting hot either, and that includes the chip.

You did say you did not replace the resistor, so then you have no power to that chip,
Else just use your multimeter on highest current range instead of the 1 Ohm for a second
to see what happens, or even a small lightbulb...
WIthout audio that chip should draw very little current, class B likely.

Jan, I do have some spare 1 ohm resistors in my junk box which I could
use to bridge across! Please credit me with *some* level of
competence! :-D
 
Cursitor Doom <cd@notformail.com> wrote:
On Sun, 13 Aug 2023 10:33:45 GMT, Jan Panteltje <alien@comet.invalid
wrote:

On a sunny day (Sun, 13 Aug 2023 09:26:15 +0100) it happened Cursitor Doom
cd@notformail.com> wrote in <g73hdi12hmo1amf1uq5ad8poqi4lk5ebk3@4ax.com>:

Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

Supply ripple filtering
1 Ohm with 2200 uF and what looks like 1 nF parallel to that elco.
13.8 V supply comes in via external wire so may contain any crap.

The 3 dB point of that filter is 1 / (2 * Pi * R * C) = about 72 Hz
See
http://www.learningaboutelectronics.com/Articles/Cut-off-frequency-calculator.php

So does not do much for mains frequency but will for its harmonics and other RF stuff.




Yeahbut there\'s already a great amount of up-stream filtering from
within the well-screen internal power supply. Where\'s the crap going
to come from?

Every 30 dB helps. A 72-Hz corner frequency gets you nearly 60 dB
additional supply rejection at 50 kHz, a common frequency for cheap
switchers.

The supply rejection of your average amplifier IC deteriorates by 6 dB per
octave above some lowing frequency, so an extra RC stage flattens it out
nicely.

In quickish output stages, I often protect the amp with 22 ohms in series
with each supply rail and 10 uF or so to ground.

Together with the 50-ohm series termination, that protects the amp from
shorts, while keeping the full output swing during transients.

There are fancier methods, but they take more parts and generally don’t
improve performance much compared with a simple resistor.

Cheers

Phil Hobbs

--
Dr Philip C D Hobbs Principal Consultant
ElectroOptical Innovations LLC / Hobbs ElectroOptics Optics,
Electro-optics, Photonics, Analog Electronics
 
On Sunday, August 13, 2023 at 4:26:25 AM UTC-4, Cursitor Doom wrote:
Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

Looks like a carbon film resistor. It\'s a nominal isolation component. They\'re mainly low pass filtering the 13.8V supply to that Q06 to help with its high frequency power supply rejection. The resistor needs to be of small value because it develops a DC voltage drop in proportion to how much Q06 draws. Hence the 2200uF capacitor to reach the required cutoff. 13.8V may be derived from a battery, but those other components, like Q01-Q05, current buffers, can introduce higher frequencies on the supply line through what looks like a regulator Q10. The Q in Q10 leads me to believe it\'s a regulator.. The 1R in combination with that 15u || 0.01u also forms a filter of high frequency voltage fluctuation originating with Q06 onto the 13.8V supply line, getting it to a level and frequency Q10 can adequately attenuate.
 
On 13/08/2023 09:30, Cursitor Doom wrote:
The aforementioned resistor failed open-circuit without any external
sign of overheating at all. Bonus points will be awarded for anyone
who can think of a reason why this might have occurred.

Film resistors are not good surge absorbers, Phil Allison has already
given you the best answer. The only other reason I can imagine is
resistor end cap failure, carbon film resistors without crimped end caps
were made by a very few manufacturers and were very reliable but lost
market share.

piglet
 
On Sunday, August 13, 2023 at 4:30:36 AM UTC-4, Cursitor Doom wrote:
The aforementioned resistor failed open-circuit without any external
sign of overheating at all. Bonus points will be awarded for anyone
who can think of a reason why this might have occurred.

I\'ve used metal oxide resistors to shut down a circuit under fault conditions. That technology can be subjected to a couple hundred X it\'s max power rating and open up without a hint of visible damage. Not so with carbon film, that technology swells, smokes, chars and ultimately goes off like a fireworks sparkler.
 
On Sun, 13 Aug 2023 09:26:15 +0100, Cursitor Doom <cd@notformail.com>
wrote:

Gentlemen,

I refer you to this circuit fragment:

https://disk.yandex.com/i/O-4WvVAgNjmNlg

What\'s R30 supposed to achieve? This is right at the top of the
schematic, btw.

It\'s audio. Circuit randomness is high.
 

Welcome to EDABoard.com

Sponsor

Back
Top