relay logic

Guest
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.
 
On 2019/09/11 8:23 p.m., jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.

Any particular reason you want the four windings in parallel for the 30
volt output? Otherwise it can be easily done with two relays.

Seems to me you would be trusting the transformer consistency a bit too
much have four winding in parallel in your solution, won't it get a bit
warm if there is any buck/boost from having the windings in parallel?

John :-#)#
 
jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.
All you need are the two 30V windings and the 90V winding; the rest
is fluff.

Take a look at http://cq.cx/ladder.pl
 
On 9/12/19 3:32 AM, John Robertson wrote:
On 2019/09/11 8:23 p.m., jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.



Any particular reason you want the four windings in parallel for the 30
volt output? Otherwise it can be easily done with two relays.

Seems to me you would be trusting the transformer consistency a bit too
much have four winding in parallel in your solution, won't it get a bit
warm if there is any buck/boost from having the windings in parallel?

John :-#)#

Anyone remember that guy who used to post on one of the sci.electronics
groups several years ago who seemed like he was trying to control a
whole house and barn electrical system with relay logic?
 
On Thu, 12 Sep 2019 00:32:00 -0700, John Robertson <spam@flippers.com>
wrote:

On 2019/09/11 8:23 p.m., jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.



Any particular reason you want the four windings in parallel for the 30
volt output? Otherwise it can be easily done with two relays.

Seems to me you would be trusting the transformer consistency a bit too
much have four winding in parallel in your solution, won't it get a bit
warm if there is any buck/boost from having the windings in parallel?

John :-#)#

To use all the copper all the time, which keeps the output impedance
down and gives max VA on all settings. The 600 watt class-D amp chip
is $6, but the huge 120 VA transformer costs $65.

Transformers are wound with exactly the number of designed turns.
Windings in parallel are OK.

I also want a "fault" state, namely open circuit. I can drive three
relay coils independently, which is 8 states. Maybe I can find or make
an "open" state, still with three DPDT relays.

I don't have any systematic way to do relay logic. The only formal
structure that I know of is the tree that makes a 1:2^N mux;
everything else is just fiddling. Hurts my head.
 
On Thu, 12 Sep 2019 01:01:12 -0800, Robert Baer
<robertbaer@localnet.com> wrote:

jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.


All you need are the two 30V windings and the 90V winding; the rest
is fluff.

Take a look at http://cq.cx/ladder.pl

See my comment to JR about using all the expensive copper.
 
On 2019/09/12 7:27 a.m., jlarkin@highlandsniptechnology.com wrote:
On Thu, 12 Sep 2019 00:32:00 -0700, John Robertson <spam@flippers.com
wrote:

On 2019/09/11 8:23 p.m., jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.



Any particular reason you want the four windings in parallel for the 30
volt output? Otherwise it can be easily done with two relays.

Seems to me you would be trusting the transformer consistency a bit too
much have four winding in parallel in your solution, won't it get a bit
warm if there is any buck/boost from having the windings in parallel?

John :-#)#

To use all the copper all the time, which keeps the output impedance
down and gives max VA on all settings. The 600 watt class-D amp chip
is $6, but the huge 120 VA transformer costs $65.

Transformers are wound with exactly the number of designed turns.
Windings in parallel are OK.

I also want a "fault" state, namely open circuit. I can drive three
relay coils independently, which is 8 states. Maybe I can find or make
an "open" state, still with three DPDT relays.

I don't have any systematic way to do relay logic. The only formal
structure that I know of is the tree that makes a 1:2^N mux;
everything else is just fiddling. Hurts my head.

Your schematic sketch is slightly off then, relay K2's second contact
layout is reversed - the drawing shows one SPDT switch going clockwise
and the 2nd SPDP has to mentally go counterclockwise for it to work
correctly. You need to redraw the second half of K2 so it looks like the
2nd half of K3. Electrically the same, schematically then correct.

I still work on EM stuff all the time... I had ignored the Class D note,
didn't think it was important, my mistake!

John :-#)#

--
(Please post followups or tech inquiries to the USENET newsgroup)
John's Jukes Ltd.
MOVED to #7 - 3979 Marine Way, Burnaby, BC, Canada V5J 5E3
(604)872-5757 (Pinballs, Jukes, Video Games)
www.flippers.com
"Old pinballers never die, they just flip out."
 
On Thu, 12 Sep 2019 08:38:04 -0700, John Robertson <spam@flippers.com>
wrote:

On 2019/09/12 7:27 a.m., jlarkin@highlandsniptechnology.com wrote:
On Thu, 12 Sep 2019 00:32:00 -0700, John Robertson <spam@flippers.com
wrote:

On 2019/09/11 8:23 p.m., jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.



Any particular reason you want the four windings in parallel for the 30
volt output? Otherwise it can be easily done with two relays.

Seems to me you would be trusting the transformer consistency a bit too
much have four winding in parallel in your solution, won't it get a bit
warm if there is any buck/boost from having the windings in parallel?

John :-#)#

To use all the copper all the time, which keeps the output impedance
down and gives max VA on all settings. The 600 watt class-D amp chip
is $6, but the huge 120 VA transformer costs $65.

Transformers are wound with exactly the number of designed turns.
Windings in parallel are OK.

I also want a "fault" state, namely open circuit. I can drive three
relay coils independently, which is 8 states. Maybe I can find or make
an "open" state, still with three DPDT relays.

I don't have any systematic way to do relay logic. The only formal
structure that I know of is the tree that makes a 1:2^N mux;
everything else is just fiddling. Hurts my head.




Your schematic sketch is slightly off then, relay K2's second contact
layout is reversed - the drawing shows one SPDT switch going clockwise
and the 2nd SPDP has to mentally go counterclockwise for it to work
correctly. You need to redraw the second half of K2 so it looks like the
2nd half of K3. Electrically the same, schematically then correct.

The convention here is that all relays are shown in their de-energized
state. I could flip K2B, but that would be cosmetic.

I still work on EM stuff all the time... I had ignored the Class D note,
didn't think it was important, my mistake!

One somewhat counter-intuitive thing about a class D amp is that its
power output and efficiency don't much care about the power supply to
output swing ratio. That gives one more freedom when buying power
supplies and transformers.
 
On Thu, 12 Sep 2019 20:48:44 +0200, Dimitrij Klingbeil
<nospam@no-address.com> wrote:

On 2019-09-12 05:23, jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.


Hi, here is a slightly different take on that one.

Schematic: https://img.wenhairu.com/image/87tbN

Again, the circuit uses 3 relays, but K1 and K2 can be paralleled, or if
a relay with 4 changeover contact pairs ("4-pole 2-throw") is available
then K1 and K2 can be combined into that one relay.

The basic principle is that windings form virtual pairs and each pair is
controlled by one relay to be either in series or in parallel. A final
relay controls the "pair of pairs" in the same way.

It is possible to use independent K1 and K2 too, this allows an extra
output selection of 90V in addition to 30V, 60V and 120V. The 90V option
has a somewhat reduced current capability, its configuration is that one
pair of windings is in parallel and all the others are in series.

However when K1 and K2 are used independently, an invalid state must be
avoided: When K1 and K2 have unequal states (one is on, the other is
off, no matter in which order) then K3 must never be on at the same
time. That would result in a transformer overload (paralleling of
unequal windings is like a short circuit), however this is avoidable by
disabling K3 through an override whenever "K1 xor K2" is true.

Regards, Dimitrij

That's nice, more orderly than mine. Relay drivers are cheap (we use
TPIC6595) so I may as well control the three relays independently and
offer 90 volts as a feature. Thanks.

These are nice looking DPDT relays

https://www.digikey.com/product-detail/en/te-connectivity-potter-brumfield-relays/RT424024/PB969-ND/1095293

with several sources.

I can kill the class-D amp input when we switch the relays, to avoid
transient faults.
 
On 2019-09-12 05:23, jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.

Hi, here is a slightly different take on that one.

Schematic: https://img.wenhairu.com/image/87tbN

Again, the circuit uses 3 relays, but K1 and K2 can be paralleled, or if
a relay with 4 changeover contact pairs ("4-pole 2-throw") is available
then K1 and K2 can be combined into that one relay.

The basic principle is that windings form virtual pairs and each pair is
controlled by one relay to be either in series or in parallel. A final
relay controls the "pair of pairs" in the same way.

It is possible to use independent K1 and K2 too, this allows an extra
output selection of 90V in addition to 30V, 60V and 120V. The 90V option
has a somewhat reduced current capability, its configuration is that one
pair of windings is in parallel and all the others are in series.

However when K1 and K2 are used independently, an invalid state must be
avoided: When K1 and K2 have unequal states (one is on, the other is
off, no matter in which order) then K3 must never be on at the same
time. That would result in a transformer overload (paralleling of
unequal windings is like a short circuit), however this is avoidable by
disabling K3 through an override whenever "K1 xor K2" is true.

Regards, Dimitrij
 
torsdag den 12. september 2019 kl. 21.37.21 UTC+2 skrev John Larkin:
On Thu, 12 Sep 2019 20:48:44 +0200, Dimitrij Klingbeil
nospam@no-address.com> wrote:

On 2019-09-12 05:23, jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.


Hi, here is a slightly different take on that one.

Schematic: https://img.wenhairu.com/image/87tbN

Again, the circuit uses 3 relays, but K1 and K2 can be paralleled, or if
a relay with 4 changeover contact pairs ("4-pole 2-throw") is available
then K1 and K2 can be combined into that one relay.

The basic principle is that windings form virtual pairs and each pair is
controlled by one relay to be either in series or in parallel. A final
relay controls the "pair of pairs" in the same way.

It is possible to use independent K1 and K2 too, this allows an extra
output selection of 90V in addition to 30V, 60V and 120V. The 90V option
has a somewhat reduced current capability, its configuration is that one
pair of windings is in parallel and all the others are in series.

However when K1 and K2 are used independently, an invalid state must be
avoided: When K1 and K2 have unequal states (one is on, the other is
off, no matter in which order) then K3 must never be on at the same
time. That would result in a transformer overload (paralleling of
unequal windings is like a short circuit), however this is avoidable by
disabling K3 through an override whenever "K1 xor K2" is true.

Regards, Dimitrij

That's nice, more orderly than mine. Relay drivers are cheap (we use
TPIC6595) so I may as well control the three relays independently and
offer 90 volts as a feature. Thanks.

These are nice looking DPDT relays

https://www.digikey.com/product-detail/en/te-connectivity-potter-brumfield-relays/RT424024/PB969-ND/1095293

with several sources.

they should available everywhere, they fit the standard DIN rail relay sockets
 
On Thursday, September 12, 2019 at 3:37:21 PM UTC-4, John Larkin wrote:
On Thu, 12 Sep 2019 20:48:44 +0200, Dimitrij Klingbeil
nospam@no-address.com> wrote:

On 2019-09-12 05:23, jlarkin@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.


Hi, here is a slightly different take on that one.

Schematic: https://img.wenhairu.com/image/87tbN

Again, the circuit uses 3 relays, but K1 and K2 can be paralleled, or if
a relay with 4 changeover contact pairs ("4-pole 2-throw") is available
then K1 and K2 can be combined into that one relay.

The basic principle is that windings form virtual pairs and each pair is
controlled by one relay to be either in series or in parallel. A final
relay controls the "pair of pairs" in the same way.

It is possible to use independent K1 and K2 too, this allows an extra
output selection of 90V in addition to 30V, 60V and 120V. The 90V option
has a somewhat reduced current capability, its configuration is that one
pair of windings is in parallel and all the others are in series.

However when K1 and K2 are used independently, an invalid state must be
avoided: When K1 and K2 have unequal states (one is on, the other is
off, no matter in which order) then K3 must never be on at the same
time. That would result in a transformer overload (paralleling of
unequal windings is like a short circuit), however this is avoidable by
disabling K3 through an override whenever "K1 xor K2" is true.

Regards, Dimitrij

That's nice, more orderly than mine. Relay drivers are cheap (we use
TPIC6595) so I may as well control the three relays independently and
offer 90 volts as a feature. Thanks.

These are nice looking DPDT relays

https://www.digikey.com/product-detail/en/te-connectivity-potter-brumfield-relays/RT424024/PB969-ND/1095293

with several sources.

I can kill the class-D amp input when we switch the relays, to avoid
transient faults.

You don't understand you own circuit. Relays K1 and K3 are driven with the same logic according to your table. So you can combine them into a single relay and retain all three voltages, 60, 90 and 120.

--

Rick C.

- Get 1,000 miles of free Supercharging
- Tesla referral code - https://ts.la/richard11209
 
bitrex wrote:

Anyone remember that guy who used to post on one of the sci.electronics
groups several years ago who seemed like he was trying to control a
whole house and barn electrical system with relay logic?

What would it be a silly idea? You don't need high speed there and
relays are insanely immune to surges, especially when they are in a
stable state during the surge.

Best regards, Piotr
 
On Wednesday, September 18, 2019 at 3:08:11 AM UTC-4, Piotr Wyderski wrote:
bitrex wrote:

Anyone remember that guy who used to post on one of the sci.electronics
groups several years ago who seemed like he was trying to control a
whole house and barn electrical system with relay logic?

What would it be a silly idea? You don't need high speed there and
relays are insanely immune to surges, especially when they are in a
stable state during the surge.

Best regards, Piotr

Relay control of lights and outlets in high end homes was common in the '60s and '70s. A load could have a local switch, be remote controlled or from a timer and all with low current 24VAC wiring. A single switch could turn on every light on the property, if needed. That could be connected to the dry output of an alarm panel for security. I knew one electrical contractor who installed and maintained them, when I was teaching people to install alarm wiring.
 
On 9/18/19 3:08 AM, Piotr Wyderski wrote:
bitrex wrote:

Anyone remember that guy who used to post on one of the
sci.electronics groups several years ago who seemed like he was trying
to control a whole house and barn electrical system with relay logic?

What would it be a silly idea? You don't need high speed there and
relays are insanely immune to surges, especially when they are in a
stable state during the surge.

    Best regards, Piotr

no problem intrinsically other than that as I recall the potential
implementations he showed were horrible and would have likely burned his
house down, much less met some kind of like "electrical code"
 
On Wednesday, September 11, 2019 at 8:24:08 PM UTC-7, jla...@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.

Actually, i am building a 12V/48V/72V/... switching system. The batteries would be in serie and/or parallel, depending on config. However, if one relay fails, there will be a big-bang. So, perhaps triple redundant relay/logic.
 
On Wednesday, September 11, 2019 at 11:24:08 PM UTC-4, jla...@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.

What's wrong with just stacking all the secondaries in series and then picking off the selected voltage at the appropriate tap? Isn't that just two relays?
And 30-60-120 is a weird progression.
 
On 9/18/19 6:45 AM, Michael Terrell wrote:
On Wednesday, September 18, 2019 at 3:08:11 AM UTC-4, Piotr Wyderski wrote:
bitrex wrote:

Anyone remember that guy who used to post on one of the sci.electronics
groups several years ago who seemed like he was trying to control a
whole house and barn electrical system with relay logic?

What would it be a silly idea? You don't need high speed there and
relays are insanely immune to surges, especially when they are in a
stable state during the surge.

Best regards, Piotr

Relay control of lights and outlets in high end homes was common in the '60s and '70s. A load could have a local switch, be remote controlled or from a timer and all with low current 24VAC wiring. A single switch could turn on every light on the property, if needed. That could be connected to the dry output of an alarm panel for security. I knew one electrical contractor who installed and maintained them, when I was teaching people to install alarm wiring.

as I recall the system this guy was working on was more like a relay
computer, switching 120V loads, and the relays themselves were 120V coil
types inside of feedback-loops driven off the loads themselves.

Like hairball-logic built with line voltages
 
On Wed, 18 Sep 2019 10:13:21 -0700 (PDT),
bloggs.fredbloggs.fred@gmail.com wrote:

On Wednesday, September 11, 2019 at 11:24:08 PM UTC-4, jla...@highlandsniptechnology.com wrote:
I think this is right. It was a minor brain sprain, after the banana
bread and rum.

https://www.dropbox.com/s/r6vg4fmnnwgk96y/30_60_120_3relays.JPG?raw=1

Imagine designing an entire dial telephone system with relays.

What's wrong with just stacking all the secondaries in series and then picking off the selected voltage at the appropriate tap? Isn't that just two relays?
And 30-60-120 is a weird progression.

That wastes VAs by not using all the copper all the time.

30-60-90-120 is even better. I'm simulating alternators and there are
all sorts of alternators.
 
On 9/18/19 2:56 PM, tabbypurr@gmail.com wrote:
On Wednesday, 18 September 2019 18:31:28 UTC+1, bitrex wrote:
On 9/18/19 6:45 AM, Michael Terrell wrote:
On Wednesday, September 18, 2019 at 3:08:11 AM UTC-4, Piotr Wyderski wrote:
bitrex wrote:

Anyone remember that guy who used to post on one of the sci.electronics
groups several years ago who seemed like he was trying to control a
whole house and barn electrical system with relay logic?

What would it be a silly idea? You don't need high speed there and
relays are insanely immune to surges, especially when they are in a
stable state during the surge.

Best regards, Piotr

Relay control of lights and outlets in high end homes was common in the '60s and '70s. A load could have a local switch, be remote controlled or from a timer and all with low current 24VAC wiring. A single switch could turn on every light on the property, if needed. That could be connected to the dry output of an alarm panel for security. I knew one electrical contractor who installed and maintained them, when I was teaching people to install alarm wiring.


as I recall the system this guy was working on was more like a relay
computer, switching 120V loads, and the relays themselves were 120V coil
types inside of feedback-loops driven off the loads themselves.

Like hairball-logic built with line voltages

Reminds me of a 1970s commercial scale misting unit, all relay logic run at 240v. Yes, in a soaking wet zone. No inbuilt checks, redundancy, fuses, RCD, anything. And made of asbestos.


NT

It definitely seemed like one of those hammer-nail situations. Like
writing "software" within an Excel spreadsheet for tasks where the
complexity justifies what most people call a "programming language."
 

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