Practical LED illumination issues

D

D Yuniskis

Guest
Hi,

Motivated by the CFL thread, I'm looking for info on
fabricating "light panels" for use under kitchen
cabinets. Typically, low profile fluorescent fixtures
are used in these places. But, they often require
the addition of a molding to completely conceal their
presence. This reduces the working distance between
the countertop (which is fixed by the height of the
"base cabinets") and the underside of the "wall
cabinets" (which is fixed by the height of the ceiling!).

One amusing approach considered was to use the backlight
assemblies out of LCD monitors (i.e., remove the active
display and just use the CCFL's with the mechanical
diffuser). While this would be an amusing approach, I
don't think it practical. :< (I'm not keen on having
all that high tension wiring around *water*!)

The next approach was a panel made of (white) LEDs
possibly embedded in some white/opaque plastic to
produce a luminous surface. This would probably lose a
fair bit of light due to the diffuser.

Another approach was to just tightly pack LEDs in a
linear array (similar to a fluorescent tube in mechanical
design) and attach *that* to the cabinet underside.

But, I am unsure of how realistic such an approach would
be. The total light available would be an issue as would
the power requirements and the heat dissipation. Cost,
of course, is also an issue.

Aside from empirical testing, I'm at a loss as to how to
evaluate this approach without investing lots of time
and/or money.

Thanks!
 
In article <h9v2m0$jpo$1@aioe.org>,
D Yuniskis <not.going.to.be@seen.com> wrote:
Motivated by the CFL thread, I'm looking for info on
fabricating "light panels" for use under kitchen
cabinets. Typically, low profile fluorescent fixtures
are used in these places. But, they often require
the addition of a molding to completely conceal their
presence. This reduces the working distance between
the countertop (which is fixed by the height of the
"base cabinets") and the underside of the "wall
cabinets" (which is fixed by the height of the ceiling!).
The trick is to make up your own fittings and put the ballasts elsewhere.
Then all the moulding has to cover is the tube itself. Which is not going
to be any larger in practice than anything which conceals the light source
- unless you're going to fit downlighters into the cupboard bottom which
would cause other problems. ;-)

--
*Atheism is a non-prophet organization.

Dave Plowman dave@davenoise.co.uk London SW
To e-mail, change noise into sound.
 
D Yuniskis <not.going.to.be@seen.com> wrote in message
news:h9v2m0$jpo$1@aioe.org...
Hi,

Motivated by the CFL thread, I'm looking for info on
fabricating "light panels" for use under kitchen
cabinets. Typically, low profile fluorescent fixtures
are used in these places. But, they often require
the addition of a molding to completely conceal their
presence. This reduces the working distance between
the countertop (which is fixed by the height of the
"base cabinets") and the underside of the "wall
cabinets" (which is fixed by the height of the ceiling!).

One amusing approach considered was to use the backlight
assemblies out of LCD monitors (i.e., remove the active
display and just use the CCFL's with the mechanical
diffuser). While this would be an amusing approach, I
don't think it practical. :< (I'm not keen on having
all that high tension wiring around *water*!)

The next approach was a panel made of (white) LEDs
possibly embedded in some white/opaque plastic to
produce a luminous surface. This would probably lose a
fair bit of light due to the diffuser.

Another approach was to just tightly pack LEDs in a
linear array (similar to a fluorescent tube in mechanical
design) and attach *that* to the cabinet underside.

But, I am unsure of how realistic such an approach would
be. The total light available would be an issue as would
the power requirements and the heat dissipation. Cost,
of course, is also an issue.

Aside from empirical testing, I'm at a loss as to how to
evaluate this approach without investing lots of time
and/or money.

Thanks!

The largest component in a "laptop" inverter is the transformer, with the SM
stuff then about double that in volume total. Could you not have the
inverter almost ingeral to the lamp and run 12 to 20V supplies to each lamp,
of course if you want dimming then some extra wiring + control


--
Diverse Devices, Southampton, England
electronic hints and repair briefs , schematics/manuals list on
http://home.graffiti.net/diverse:graffiti.net/
 
"D Yuniskis" <not.going.to.be@seen.com> wrote in message
news:h9v2m0$jpo$1@aioe.org...
Hi,

Motivated by the CFL thread, I'm looking for info on
fabricating "light panels" for use under kitchen
cabinets. Typically, low profile fluorescent fixtures
are used in these places. But, they often require
the addition of a molding to completely conceal their
presence. This reduces the working distance between
the countertop (which is fixed by the height of the
"base cabinets") and the underside of the "wall
cabinets" (which is fixed by the height of the ceiling!).

One amusing approach considered was to use the backlight
assemblies out of LCD monitors (i.e., remove the active
display and just use the CCFL's with the mechanical
diffuser). While this would be an amusing approach, I
don't think it practical. :< (I'm not keen on having
all that high tension wiring around *water*!)

The next approach was a panel made of (white) LEDs
possibly embedded in some white/opaque plastic to
produce a luminous surface. This would probably lose a
fair bit of light due to the diffuser.

Another approach was to just tightly pack LEDs in a
linear array (similar to a fluorescent tube in mechanical
design) and attach *that* to the cabinet underside.

But, I am unsure of how realistic such an approach would
be. The total light available would be an issue as would
the power requirements and the heat dissipation. Cost,
of course, is also an issue.

Aside from empirical testing, I'm at a loss as to how to
evaluate this approach without investing lots of time
and/or money.

Thanks!
LED 'tubes' for under-cabinet illumination, already exist, I believe. Seem
to think that I've seen them in Ikea. Go take a look at their website

Arfa
 
I like the idea of recycling notebook backlights, rather than tossing them.

Building one from scratch is going to be pricey, because white LEDs have not
gotten really cheap. And all the ones I've seen have a bluish tinge which
might be disconcerting in the kitchen.

GE used to make "stick-up" fluorescents, which could be attached with screws
or double-sided tape. I don't think they're made anymore, but you might
look.
 
In article <h9v2m0$jpo$1@aioe.org>, D Yuniskis <not.going.to.be@seen.com> wrote:
Hi,

Motivated by the CFL thread, I'm looking for info on
fabricating "light panels" for use under kitchen
cabinets. Typically, low profile fluorescent fixtures
are used in these places. But, they often require
the addition of a molding to completely conceal their
presence. This reduces the working distance between
the countertop (which is fixed by the height of the
"base cabinets") and the underside of the "wall
cabinets" (which is fixed by the height of the ceiling!).

One amusing approach considered was to use the backlight
assemblies out of LCD monitors (i.e., remove the active
display and just use the CCFL's with the mechanical
diffuser). While this would be an amusing approach, I
don't think it practical. :< (I'm not keen on having
all that high tension wiring around *water*!)

The next approach was a panel made of (white) LEDs
possibly embedded in some white/opaque plastic to
produce a luminous surface. This would probably lose a
fair bit of light due to the diffuser.

Another approach was to just tightly pack LEDs in a
linear array (similar to a fluorescent tube in mechanical
design) and attach *that* to the cabinet underside.

But, I am unsure of how realistic such an approach would
be. The total light available would be an issue as would
the power requirements and the heat dissipation. Cost,
of course, is also an issue.

Aside from empirical testing, I'm at a loss as to how to
evaluate this approach without investing lots of time
and/or money.

Thanks!
I used some led's and put the sink side inside a little circular
plastic dish. It actually some kind of laboratory specimin container.
Its not perfect as I had to put some black tape around it so
you don't see the light. I am using a moderate level of light, and they are
always on. I intend on hooking them up to battery backup,
along with the under counter bathroom lights I installed.
With the Cree warm lights, i get plenty of brightness using only 50 ma.
I had to use 100 ma. with some Luxeons. I am only using one lamp per couple feet of
coverage. I also instaled an over the counter one in the bathroom, which
lights up the ceiling.

greg
 
N_Cook wrote:
D Yuniskis <not.going.to.be@seen.com> wrote in message
news:h9v2m0$jpo$1@aioe.org...

One amusing approach considered was to use the backlight
assemblies out of LCD monitors (i.e., remove the active
display and just use the CCFL's with the mechanical
diffuser). While this would be an amusing approach, I
don't think it practical. :< (I'm not keen on having
all that high tension wiring around *water*!)

The largest component in a "laptop" inverter is the transformer, with the SM
stuff then about double that in volume total. Could you not have the
inverter almost ingeral to the lamp and run 12 to 20V supplies to each lamp,
of course if you want dimming then some extra wiring + control
If you colocate the inverter with the CCFL "panel", then it will
either have to be located *above* (i.e., behind) the panel *or*
it will interrupt the light path from the tubes across the panel
itself (you'd have to see how these diffusers are built to understand
how that would result in a "shadow" cast normal to the panel).

Locating them above/behind the panel makes the panel thick,
again. The available space under the cabinets is approx
3/4". And, the less you use, the more concealed the light
source will be.

If you have to move the inverters, then you run into Code issues
as > 600V requires special treatment (even though it is very low
current). And, you then have to come up with a place to hide
*several* inverters -- and DC supplies -- to power each of the
panels.

<frown> No, not a practical approach. But, amusing to consider!
(I have a ready supply of "defective" LCD monitors)

A friend, in jest, suggested *not* removing the active displays
from the displays but, instead, piping live video through them
and installing stainless steel (or other highly reflective
countertops) so you could watch videos *in* your countertops...

X-/
 
Arfa Daily wrote:
"D Yuniskis" <not.going.to.be@seen.com> wrote in message
news:h9v2m0$jpo$1@aioe.org...

The next approach was a panel made of (white) LEDs
possibly embedded in some white/opaque plastic to
produce a luminous surface. This would probably lose a
fair bit of light due to the diffuser.

Another approach was to just tightly pack LEDs in a
linear array (similar to a fluorescent tube in mechanical
design) and attach *that* to the cabinet underside.

Aside from empirical testing, I'm at a loss as to how to
evaluate this approach without investing lots of time
and/or money.

LED 'tubes' for under-cabinet illumination, already exist, I believe. Seem
to think that I've seen them in Ikea. Go take a look at their website
I'll have a look. I was aware there were options like this
available commercially. But, assume they will be way too expensive
(based on normal rates of markup)
 
William Sommerwerck wrote:
I like the idea of recycling notebook backlights, rather than tossing them.

Building one from scratch is going to be pricey, because white LEDs have not
gotten really cheap. And all the ones I've seen have a bluish tinge which
might be disconcerting in the kitchen.
Agreed. However, I have seen large LED panels used for *outdoor*
lighting suggesting that it is viable (one up the street lights
the interior of a 15' x 15' ramada after sunset). Of course, The
City paid for those so who knows what the real price was! :-/

GE used to make "stick-up" fluorescents, which could be attached with screws
or double-sided tape. I don't think they're made anymore, but you might
look.
Yes, but they are too thick. Even using a very thin/long tube
(1/2") puts you at or beyond the ~3/4" recess available.
A CCFP from a laptop or a (page) scanner is *nice* and thin.
Maybe the solution is to just use the CCFL *tube* and omit the
LCD monitor's diffuser (then the inverter could be located
adjacent to the tube without fear of casting shadows into
the diffuser?)
 
GregS wrote:
In article <h9v2m0$jpo$1@aioe.org>, D Yuniskis <not.going.to.be@seen.com> wrote:
Hi,

Motivated by the CFL thread, I'm looking for info on
fabricating "light panels" for use under kitchen
cabinets. Typically, low profile fluorescent fixtures
are used in these places. But, they often require
the addition of a molding to completely conceal their
presence. This reduces the working distance between
the countertop (which is fixed by the height of the
"base cabinets") and the underside of the "wall
cabinets" (which is fixed by the height of the ceiling!).

One amusing approach considered was to use the backlight
assemblies out of LCD monitors (i.e., remove the active
display and just use the CCFL's with the mechanical
diffuser). While this would be an amusing approach, I
don't think it practical. :< (I'm not keen on having
all that high tension wiring around *water*!)

The next approach was a panel made of (white) LEDs
possibly embedded in some white/opaque plastic to
produce a luminous surface. This would probably lose a
fair bit of light due to the diffuser.

Another approach was to just tightly pack LEDs in a
linear array (similar to a fluorescent tube in mechanical
design) and attach *that* to the cabinet underside.

But, I am unsure of how realistic such an approach would
be. The total light available would be an issue as would
the power requirements and the heat dissipation. Cost,
of course, is also an issue.

Aside from empirical testing, I'm at a loss as to how to
evaluate this approach without investing lots of time
and/or money.

Thanks!

I used some led's and put the sink side inside a little circular
plastic dish. It actually some kind of laboratory specimin container.
Petri dish, no doubt ?

Its not perfect as I had to put some black tape around it so
I think if the lamps were in a linear array -- so that the entire
"light" was only 1/4" thick, 3/8" tall and as wide as the width
of the cabinet -- then you could tuck it up under the front edge of the
cabinet angled rearward and avoid much of the visibility issue
(unless you are talking about cabinets over a penninsula whic
could be visible from either front or back)

you don't see the light. I am using a moderate level of light, and they are
always on. I intend on hooking them up to battery backup,
along with the under counter bathroom lights I installed.
With the Cree warm lights, i get plenty of brightness using only 50 ma.
I had to use 100 ma. with some Luxeons. I am only using one lamp per couple feet of
"per couple of *feet*"? Is the amount of light you get
suitable as a nightlight? Or, enough to *augment* the normal
work light available in the kitchen (I want the added light to
be able to see things that are under the cabinets which are
invariably in shadow -- from the cabinets themselves *and*
your own body as you stand between the worksurface and the
overhead source of regular room illumination)

coverage. I also instaled an over the counter one in the bathroom, which
lights up the ceiling.
But this seems like it would be more of a "nightlight" role?
 
GE used to make "stick-up" fluorescents, which could be
attached with screws or double-sided tape.
It's called a Bright Stick.

http://www.thehardwarecity.com/getProductDetail.html?sku=5617816
 
On Wed, 30 Sep 2009 08:46:52 -0700, "William Sommerwerck"
<grizzledgeezer@comcast.net>wrote:

GE used to make "stick-up" fluorescents, which could be
attached with screws or double-sided tape.

It's called a Bright Stick.

http://www.thehardwarecity.com/getProductDetail.html?sku=5617816
Do they make an LEd Bright Stick?
 
GE used to make "stick-up" fluorescents, which could be
attached with screws or double-sided tape.

It's called a Bright Stick.
http://www.thehardwarecity.com/getProductDetail.html?sku=5617816

Do they make an LED Bright Stick?
Great idea, but apparently not.
 
William Sommerwerck wrote:
GE used to make "stick-up" fluorescents, which could be
attached with screws or double-sided tape.

It's called a Bright Stick.
http://www.thehardwarecity.com/getProductDetail.html?sku=5617816

Do they make an LED Bright Stick?

Great idea, but apparently not.
(sigh) That was the point of my post...
 
nesesu wrote:
On Sep 30, 12:55 am, D Yuniskis <not.going.to...@seen.com> wrote:

The next approach was a panel made of (white) LEDs
possibly embedded in some white/opaque plastic to
produce a luminous surface. This would probably lose a
fair bit of light due to the diffuser.

Another approach was to just tightly pack LEDs in a
linear array (similar to a fluorescent tube in mechanical
design) and attach *that* to the cabinet underside.

But, I am unsure of how realistic such an approach would
be. The total light available would be an issue as would
the power requirements and the heat dissipation. Cost,
of course, is also an issue.

FWIW, I needed to replace a bunch of very small 'wedge base' bulbs in
a digital readout with white LEDs due to unavailability of the bulbs
and high heat dissipation with the bulbs.
This seems to be an increasingly common problem.

I found a source of 35 'delux white' T1 LEDs with diffusers and line
operated power module for $5. They should be in your stores soon,
since they are called LED Christmas light srtings.
Yes. But, how much light do 35 lamps give off when clustered
together? I've been playing with one-off lamps trying to gauge their
effectiveness and, without a focused reflector, they seem pretty
dismal. Note that you use CMAS lights differently than those
for general illumination. I.e., you look *at* XMAS lights so
even very tiny lights that give off very little light can
"look good". OTOH, you look *at* the surface that lights used
for general illumination shine upon.

Sort of like architectural landscape lighting: the lights
look bright but if you look at the *ground* around the lamp,
you can't really *see* anything! :<

The one curious thing that I found with them is that they have
noticably dimmed in the year that they have been operating. The
display is 'on' 100% of the time, but 90% of the time it is set very
dim and only is set bright when the room lights are on. Those LEDs
that are on most of the time in the display appear dimmer than those
that are infrequently on. I set the 'full bright' current to be less
than the LED current in the 'string'.
Just to clarify...

You cannabilized the store-bought strings for the individual
lamps, right? And, prior to doing so, measured the current
flowing through the string (presumably the lamps were wired in
series?) to come up with the value that you then implemented
in your "incandescent replacements"?

So, it is not that the power source to the XMAS lights may
have aged. But, have you verified that your current (now dim)
lamps are still seeing the same current? I assume you just used
a fixed resistor in series with each?
 
On Sep 30, 12:55 am, D Yuniskis <not.going.to...@seen.com> wrote:
Hi,

Motivated by the CFL thread, I'm looking for info on
fabricating "light panels" for use under kitchen
cabinets.  Typically, low profile fluorescent fixtures
are used in these places.  But, they often require
the addition of a molding to completely conceal their
presence.  This reduces the working distance between
the countertop (which is fixed by the height of the
"base cabinets") and the underside of the "wall
cabinets" (which is fixed by the height of the ceiling!).

One amusing approach considered was to use the backlight
assemblies out of LCD monitors (i.e., remove the active
display and just use the CCFL's with the mechanical
diffuser).  While this would be an amusing approach, I
don't think it practical.  :<  (I'm not keen on having
all that high tension wiring around *water*!)

The next approach was a panel made of (white) LEDs
possibly embedded in some white/opaque plastic to
produce a luminous surface.  This would probably lose a
fair bit of light due to the diffuser.

Another approach was to just tightly pack LEDs in a
linear array (similar to a fluorescent tube in mechanical
design) and attach *that* to the cabinet underside.

But, I am unsure of how realistic such an approach would
be.  The total light available would be an issue as would
the power requirements and the heat dissipation.  Cost,
of course, is also an issue.

Aside from empirical testing, I'm at a loss as to how to
evaluate this approach without investing lots of time
and/or money.

Thanks!
FWIW, I needed to replace a bunch of very small 'wedge base' bulbs in
a digital readout with white LEDs due to unavailability of the bulbs
and high heat dissipation with the bulbs.
I found a source of 35 'delux white' T1 LEDs with diffusers and line
operated power module for $5. They should be in your stores soon,
since they are called LED Christmas light srtings.
The one curious thing that I found with them is that they have
noticably dimmed in the year that they have been operating. The
display is 'on' 100% of the time, but 90% of the time it is set very
dim and only is set bright when the room lights are on. Those LEDs
that are on most of the time in the display appear dimmer than those
that are infrequently on. I set the 'full bright' current to be less
than the LED current in the 'string'.

Neil S.
 
On Sep 30, 3:55 am, D Yuniskis <not.going.to...@seen.com> wrote:
Hi,

Motivated by the CFL thread, I'm looking for info on
fabricating "light panels" for use under kitchen
cabinets.  Typically, low profile fluorescent fixtures
are used in these places.  But, they often require
the addition of a molding to completely conceal their
presence.  This reduces the working distance between
the countertop (which is fixed by the height of the
"base cabinets") and the underside of the "wall
cabinets" (which is fixed by the height of the ceiling!).

One amusing approach considered was to use the backlight
assemblies out of LCD monitors (i.e., remove the active
display and just use the CCFL's with the mechanical
diffuser).  While this would be an amusing approach, I
don't think it practical.  :<  (I'm not keen on having
all that high tension wiring around *water*!)

The next approach was a panel made of (white) LEDs
possibly embedded in some white/opaque plastic to
produce a luminous surface.  This would probably lose a
fair bit of light due to the diffuser.

Another approach was to just tightly pack LEDs in a
linear array (similar to a fluorescent tube in mechanical
design) and attach *that* to the cabinet underside.

But, I am unsure of how realistic such an approach would
be.  The total light available would be an issue as would
the power requirements and the heat dissipation.  Cost,
of course, is also an issue.

Aside from empirical testing, I'm at a loss as to how to
evaluate this approach without investing lots of time
and/or money.

Thanks!
I may have found just the thing you're looking for. Inexpensive LED
modules, 3 LEDs per module, low current, made by OPTEK and available
from Allied Electronics. They operate on 12VDC and come in various
colors including cool white. I use them for landscape lighting. Here
is a web page you can get all the info about them:

http://www.alliedelec.com/Search/SearchResults.aspx?N=0&Ntk=Primary&Ntt=ovm12
 
rush14 wrote:
On Sep 30, 3:55 am, D Yuniskis <not.going.to...@seen.com> wrote:

Another approach was to just tightly pack LEDs in a
linear array (similar to a fluorescent tube in mechanical
design) and attach *that* to the cabinet underside.

But, I am unsure of how realistic such an approach would
be. The total light available would be an issue as would
the power requirements and the heat dissipation. Cost,
of course, is also an issue.

Aside from empirical testing, I'm at a loss as to how to
evaluate this approach without investing lots of time
and/or money.

I may have found just the thing you're looking for. Inexpensive LED
modules, 3 LEDs per module, low current, made by OPTEK and available
from Allied Electronics. They operate on 12VDC and come in various
colors including cool white. I use them for landscape lighting. Here
is a web page you can get all the info about them:

http://www.alliedelec.com/Search/SearchResults.aspx?N=0&Ntk=Primary&Ntt=ovm12
These look pretty cool! But, I am a bit confused as to how they
are sold...

Pricing suggests that a "three lamp module" is the basic item
that you are buying (~$2.50). Yet, the datasheet indicates they
are sold in strings of 30 modules -- quite obviously *wired*
together. So, you're looking at a minimum purchase of ~100 lamps
(30x3).

I guess you are expected to "trim" the string to length
(but *buy* it in a 30 module configuration)!
 
"D Yuniskis" <not.going.to.be@seen.com> wrote in message
news:ha03vp$5fc$2@aioe.org...
William Sommerwerck wrote:
GE used to make "stick-up" fluorescents, which could be
attached with screws or double-sided tape.

It's called a Bright Stick.
http://www.thehardwarecity.com/getProductDetail.html?sku=5617816

Do they make an LED Bright Stick?

Great idea, but apparently not.

(sigh) That was the point of my post...

Why not use some cold cathode lamps that people use for PC modding? They're
the same as the CCFL in a scanner / LCD monitor / etc.. except they come in
a plastic tube with a small inverter that runs on 12VDC.


"http://cgi.ebay.com/12-DUAL-WHITE-COLD-CATHODE-LIGHT-KIT-MOD-CASE-BRIGHT_W0QQitemZ350255372273QQcmdZViewItemQQptZLH_DefaultDomain_0?hash=item518cd8d7f1&_trksid=p3286.c0.m14"

I found this one on ebay for about $10 including shipping.
Just search for CCFL or Cold Cathode and you'll get a lot of hits. Different
colors too.

- Mike
 
In article <h9vtv4$sl4$1@aioe.org>, D Yuniskis <not.going.to.be@seen.com> wrote:
William Sommerwerck wrote:
I like the idea of recycling notebook backlights, rather than tossing them.

Building one from scratch is going to be pricey, because white LEDs have not
gotten really cheap. And all the ones I've seen have a bluish tinge which
might be disconcerting in the kitchen.

CREE warm white. You will like it, I guarantee it.
http://ledsupply.com/creexre-ww.php

I just bought an LED spot thats 120 vac. It too blue for
my tastes. Was about $20 on Ebay.


Agreed. However, I have seen large LED panels used for *outdoor*
lighting suggesting that it is viable (one up the street lights
the interior of a 15' x 15' ramada after sunset). Of course, The
City paid for those so who knows what the real price was! :-/

A friend just got huge outdoor sign which has red letters. They used white LED's.
They could have used red LED's an got much better coloring
All they use is white, so white it is. You can get some great
colors with LED's since you don't need filters and which also
dim.

The city was installing LED street lights here.

greg

GE used to make "stick-up" fluorescents, which could be attached with screws
or double-sided tape. I don't think they're made anymore, but you might
look.

Yes, but they are too thick. Even using a very thin/long tube
(1/2") puts you at or beyond the ~3/4" recess available.
A CCFP from a laptop or a (page) scanner is *nice* and thin.
Maybe the solution is to just use the CCFL *tube* and omit the
LCD monitor's diffuser (then the inverter could be located
adjacent to the tube without fear of casting shadows into
the diffuser?)
 

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