Need stupid simple Lithium ion charger

B

Bearded Occam

Guest
I want to charge an 18-V lithium ion battery pack from a cordless tool
that was a freebie. The battery pack seems to have three terminals:
Plus, Minus, and something that I interpret as being for a temperature
sensor.

Assuming I don't need a particularly quick charge, is there a safe and
simple way to charge this battery? Can it just be a power supply in
series with a resistor, or does it need to be more elaborate?

Buying a charger for this battery would be more than I want to spend.

Thanks in advance!
 
"Bearded Occam" <BeardedOccam@gmail.com> wrote in message
news:c6d221e1-cb28-4aae-93b4-53dae63cd625@z11g2000hsf.googlegroups.com...
I want to charge an 18-V lithium ion battery pack from a cordless tool
that was a freebie. The battery pack seems to have three terminals:
Plus, Minus, and something that I interpret as being for a temperature
sensor.

Assuming I don't need a particularly quick charge, is there a safe and
simple way to charge this battery? Can it just be a power supply in
series with a resistor, or does it need to be more elaborate?

Buying a charger for this battery would be more than I want to spend.

Thanks in advance!
Click to expand...
That battery chemistry does not tolerate charging abuse very well.
I would recommend against what you are purposing.

Tom
 
"Bearded Occam" <BeardedOccam@gmail.com> wrote in message
news:c6d221e1-cb28-4aae-93b4-53dae63cd625@z11g2000hsf.googlegroups.com...
I want to charge an 18-V lithium ion battery pack from a cordless tool
that was a freebie. The battery pack seems to have three terminals:
Plus, Minus, and something that I interpret as being for a temperature
sensor.

Assuming I don't need a particularly quick charge, is there a safe and
simple way to charge this battery? Can it just be a power supply in
series with a resistor, or does it need to be more elaborate?

Buying a charger for this battery would be more than I want to spend.

Thanks in advance!
Click to expand...
The problem is that if you put too much current through a lithium battery,
you can ignite it. I've never seen one go, but they apparently make a
spectacular fire. I've heard that they have been restricted on cargo flights
for this reason (ie, a short causes one to go, which causes the rest of the
crate to go).

The other problem with LiION batteries is that they need to be held at a
constant voltage for a period of time after the 'constant current' phase to
get their full charge. Once they reach the max voltage, the current they
pull will gradually taper off until the charger shuts off. It isn't
recommended to put one of these on a 'float charge', like a lead acid
battery.

If you have or can get a 24V regulated source*, I can show you a circuit
that will safely charge the battery, using 4 transistors and a few resistors
(all available from Radio Shack). It should be easy to build, but you'll
need to solder it together and adjust it, meaning you'll also need a
voltmeter. You'll also need an external alarm to tell you to turn it off, so
you don't cook the battery too long.

Let me know if you want to try to build it.

Regards,
Bob Monsen

*
<http://www.allelectronics.com/cgi-bin/item/ACTX-2440/815/24VAC_40VA_WALL_TRANSFORMER_.html>
might work...
 
On Jan 1, 7:35 pm, "Bob Monsen" <rcmon...@gmail.com> wrote:
"Bearded Occam" <BeardedOc...@gmail.com> wrote in message

news:c6d221e1-cb28-4aae-93b4-53dae63cd625@z11g2000hsf.googlegroups.com...

I want to charge an 18-V lithium ion battery pack from a cordless tool
that was a freebie. The battery pack seems to have three terminals:
Plus, Minus, and something that I interpret as being for a temperature
sensor.

Assuming I don't need a particularly quick charge, is there a safe and
simple way to charge this battery? Can it just be a power supply in
series with a resistor, or does it need to be more elaborate?

Buying a charger for this battery would be more than I want to spend.

Thanks in advance!

The problem is that if you put too much current through a lithium battery,
you can ignite it. I've never seen one go, but they apparently make a
spectacular fire. I've heard that they have been restricted on cargo flights
for this reason (ie, a short causes one to go, which causes the rest of the
crate to go).

The other problem with LiION batteries is that they need to be held at a
constant voltage for a period of time after the 'constant current' phase to
get their full charge. Once they reach the max voltage, the current they
pull will gradually taper off until the charger shuts off. It isn't
recommended to put one of these on a 'float charge', like a lead acid
battery.

If you have or can get a 24V regulated source*, I can show you a circuit
that will safely charge the battery, using 4 transistors and a few resistors
(all available from Radio Shack). It should be easy to build, but you'll
need to solder it together and adjust it, meaning you'll also need a
voltmeter. You'll also need an external alarm to tell you to turn it off, so
you don't cook the battery too long.

Let me know if you want to try to build it.

Regards,
Bob Monsen

*
http://www.allelectronics.com/cgi-bin/item/ACTX-2440/815/24VAC_40VA_W...
might work...
Click to expand...
Yes, I would greatly enjoy seeing such a circuit. I may still wimp out
because of the safety issues, but at least I will have an idea of how
a charger should work. Also I actually have a timer that I plug my
soldering iron into, so I don't forget to turn it off.

Thanks!
 
"Bearded Occam" <BeardedOccam@gmail.com> wrote in message
news:73fffc9f-d699-4695-91d4-27921c75c056@j20g2000hsi.googlegroups.com...
On Jan 1, 7:35 pm, "Bob Monsen" <rcmon...@gmail.com> wrote:
"Bearded Occam" <BeardedOc...@gmail.com> wrote in message

news:c6d221e1-cb28-4aae-93b4-53dae63cd625@z11g2000hsf.googlegroups.com...

I want to charge an 18-V lithium ion battery pack from a cordless tool
that was a freebie. The battery pack seems to have three terminals:
Plus, Minus, and something that I interpret as being for a temperature
sensor.

Assuming I don't need a particularly quick charge, is there a safe and
simple way to charge this battery? Can it just be a power supply in
series with a resistor, or does it need to be more elaborate?

Buying a charger for this battery would be more than I want to spend.

Thanks in advance!

The problem is that if you put too much current through a lithium
battery,
you can ignite it. I've never seen one go, but they apparently make a
spectacular fire. I've heard that they have been restricted on cargo
flights
for this reason (ie, a short causes one to go, which causes the rest of
the
crate to go).

The other problem with LiION batteries is that they need to be held at a
constant voltage for a period of time after the 'constant current' phase
to
get their full charge. Once they reach the max voltage, the current they
pull will gradually taper off until the charger shuts off. It isn't
recommended to put one of these on a 'float charge', like a lead acid
battery.

If you have or can get a 24V regulated source*, I can show you a circuit
that will safely charge the battery, using 4 transistors and a few
resistors
(all available from Radio Shack). It should be easy to build, but you'll
need to solder it together and adjust it, meaning you'll also need a
voltmeter. You'll also need an external alarm to tell you to turn it off,
so
you don't cook the battery too long.

Let me know if you want to try to build it.

Regards,
Bob Monsen

*
http://www.allelectronics.com/cgi-bin/item/ACTX-2440/815/24VAC_40VA_W...
might work...

Yes, I would greatly enjoy seeing such a circuit. I may still wimp out
because of the safety issues, but at least I will have an idea of how
a charger should work. Also I actually have a timer that I plug my
soldering iron into, so I don't forget to turn it off.

Thanks!
Click to expand...
View with courier or other fixed width font.

Here is what you need:

1 10k trimmer. A cheap one is fine, the setting is not too exact.
1 1k resistor
1 10k resistor
1 1.8k resistor
1 1 ohm 2W resistor (one of the big square ones)
2 2N3906 or pretty much any TO-92 PNP transistor
1 2N4401 NPN (or any TO-92 NPN transistor)
1 IRF1405 N channel MOSFET (or equivalent, see below)
1 heat sink for the MOSFET (TO-220 variety)
1 mounting screw and insulator for mosfet and heat sink
1 regulated 24V@1A power supply

Here is the circuit:

24V o-----o------------------o--------------------o +
| |
| .-.
| | | 1k
| | | Batt Here
| '-'
| |
| .---o---.
| | | .----o -
.-. |< >| ___ |
10k | |<----------| PNPs |--|___|--o
| | |\ /| 1.8k |
'-' | | |
| | | |
| | | ||-+ N-Channel
| | | ||<- Mosfet
| .---- o-------)--------||-+ Use Heat Sink
| | | | |
| | | | |
| | | | |
| .-. \| | |
| | | NPN |-----)-----------o
| 10k | | <| | |
| '-' | | |
| | | | .-.
| | | | | | 1.0 Ohm
| | | | | | 2W
| | | | '-'
| | | | |
| | | | |
GND o-----o--------o-----o-------o-----------'

Adjust by putting a 10k resistor between the outputs, and
setting the - output to 6V using the trimmer.

(created by AACircuit v1.28.6 beta 04/19/05 www.tech-chat.de)

How it works:

The mosfet and NPN transistor form a fixed current source. They limit the
current through the battery to a value near 700mA. The two PNP transistors
compare the output voltage with the voltage on the wiper of the trimmer.
When the output voltage on the - terminal gets down to the voltage on the
wiper, the current source is turned off. As the battery keeps sucking
current, this differential pair will keep the voltage constant.

You adjust it by putting a 10k resistor across the output (instead of the
battery). Then, use the trimmer to set the - of the output (using your
multimeter) so that it is 18V below the + output.

You could probably get away with a 20V Power supply with these parts. With
an IRF1405, you might be able to skip the heatsink. However, you probably
won't be able to get one of those at radio shack. Get a couple of TO-220
case N channel mosfets and a heat sink (along with some heat sink paste) and
a mounting kit. Handle the mosfets carefully, because you can blow out the
gate pretty easily with a static shock.

Regarding NPN vs PNP (in case you don't know)

For NPN, the collector is the more positive one, and current flows from
collector to emitter.

For PNP, it is the other way around, and the emitter is the more positive
one, and current flows from emitter to collector.
 
On Jan 1, 10:14 pm, "Bob Monsen" <rcmon...@gmail.com> wrote:
"Bearded Occam" <BeardedOc...@gmail.com> wrote in message

news:73fffc9f-d699-4695-91d4-27921c75c056@j20g2000hsi.googlegroups.com...



On Jan 1, 7:35 pm, "Bob Monsen" <rcmon...@gmail.com> wrote:
"Bearded Occam" <BeardedOc...@gmail.com> wrote in message

news:c6d221e1-cb28-4aae-93b4-53dae63cd625@z11g2000hsf.googlegroups.com...

I want to charge an 18-V lithium ion battery pack from a cordless tool
that was a freebie. The battery pack seems to have three terminals:
Plus, Minus, and something that I interpret as being for a temperature
sensor.

Assuming I don't need a particularly quick charge, is there a safe and
simple way to charge this battery? Can it just be a power supply in
series with a resistor, or does it need to be more elaborate?

Buying a charger for this battery would be more than I want to spend.

Thanks in advance!

The problem is that if you put too much current through a lithium
battery,
you can ignite it. I've never seen one go, but they apparently make a
spectacular fire. I've heard that they have been restricted on cargo
flights
for this reason (ie, a short causes one to go, which causes the rest of
the
crate to go).

The other problem with LiION batteries is that they need to be held at a
constant voltage for a period of time after the 'constant current' phase
to
get their full charge. Once they reach the max voltage, the current they
pull will gradually taper off until the charger shuts off. It isn't
recommended to put one of these on a 'float charge', like a lead acid
battery.

If you have or can get a 24V regulated source*, I can show you a circuit
that will safely charge the battery, using 4 transistors and a few
resistors
(all available from Radio Shack). It should be easy to build, but you'll
need to solder it together and adjust it, meaning you'll also need a
voltmeter. You'll also need an external alarm to tell you to turn it off,
so
you don't cook the battery too long.

Let me know if you want to try to build it.

Regards,
Bob Monsen

*
http://www.allelectronics.com/cgi-bin/item/ACTX-2440/815/24VAC_40VA_W...
might work...

Yes, I would greatly enjoy seeing such a circuit. I may still wimp out
because of the safety issues, but at least I will have an idea of how
a charger should work. Also I actually have a timer that I plug my
soldering iron into, so I don't forget to turn it off.

Thanks!

View with courier or other fixed width font.

Here is what you need:

1 10k trimmer. A cheap one is fine, the setting is not too exact.
1 1k resistor
1 10k resistor
1 1.8k resistor
1 1 ohm 2W resistor (one of the big square ones)
2 2N3906 or pretty much any TO-92 PNP transistor
1 2N4401 NPN (or any TO-92 NPN transistor)
1 IRF1405 N channel MOSFET (or equivalent, see below)
1 heat sink for the MOSFET (TO-220 variety)
1 mounting screw and insulator for mosfet and heat sink
1 regulated 24V@1A power supply

Here is the circuit:

24V o-----o------------------o--------------------o +
| |
| .-.
| | | 1k
| | | Batt Here
| '-'
| |
| .---o---.
| | | .----o -
.-. |< >| ___ |
10k | |<----------| PNPs |--|___|--o
| | |\ /| 1.8k |
'-' | | |
| | | |
| | | ||-+ N-Channel
| | | ||<- Mosfet
| .---- o-------)--------||-+ Use Heat Sink
| | | | |
| | | | |
| | | | |
| .-. \| | |
| | | NPN |-----)-----------o
| 10k | | <| | |
| '-' | | |
| | | | .-.
| | | | | | 1.0 Ohm
| | | | | | 2W
| | | | '-'
| | | | |
| | | | |
GND o-----o--------o-----o-------o-----------'

Adjust by putting a 10k resistor between the outputs, and
setting the - output to 6V using the trimmer.

(created by AACircuit v1.28.6 beta 04/19/05www.tech-chat.de)

How it works:

The mosfet and NPN transistor form a fixed current source. They limit the
current through the battery to a value near 700mA. The two PNP transistors
compare the output voltage with the voltage on the wiper of the trimmer.
When the output voltage on the - terminal gets down to the voltage on the
wiper, the current source is turned off. As the battery keeps sucking
current, this differential pair will keep the voltage constant.

You adjust it by putting a 10k resistor across the output (instead of the
battery). Then, use the trimmer to set the - of the output (using your
multimeter) so that it is 18V below the + output.

You could probably get away with a 20V Power supply with these parts. With
an IRF1405, you might be able to skip the heatsink. However, you probably
won't be able to get one of those at radio shack. Get a couple of TO-220
case N channel mosfets and a heat sink (along with some heat sink paste) and
a mounting kit. Handle the mosfets carefully, because you can blow out the
gate pretty easily with a static shock.

Regarding NPN vs PNP (in case you don't know)

For NPN, the collector is the more positive one, and current flows from
collector to emitter.

For PNP, it is the other way around, and the emitter is the more positive
one, and current flows from emitter to collector.
Click to expand...
Thanks for the circuit! I entered it into LTSpice today, and simulated
it by letting it charge a capacitor. It's a lot simpler than the mess
of op amps I was thinking of.
 
Firstly, the third terminal probably isn't a temperature sensor, but a
voltage sensing terminal to measure the battery terminal voltage at its
terminals.

Secondly, although I've designed several Li-ion chargers, what you're
proposing is so dangerous I am not going to offer any advice on how to
charge it. I would advise, though, having a bucket of dry sand on hand
to put out the fire. Water, foam and CO2 won't work, you need to block
O2 and water getting to the fire.
--
Nemo
 
On Jan 17, 2:42 pm, Nemo <P...@nospam.nospam.nospam.nospam.co.uk>
wrote:
Firstly, the third terminal probably isn't a temperature sensor, but a
voltage sensing terminal to measure the battery terminal voltage at its
terminals.

Secondly, although I've designed several Li-ion chargers, what you're
proposing is so dangerous I am not going to offer any advice on how to
charge it. I would advise, though, having a bucket of dry sand on hand
to put out the fire. Water, foam and CO2 won't work, you need to block
O2 and water getting to the fire.
--
Nemo
Click to expand...
Thanks for the advice. I gathered that I did not really want to mess
with these batteries. And then I looked up the price of this power
tool. I will put it out on Craigs List.
 
You must log in or register to reply here.

Welcome to EDABoard.com

Sponsor

Back
Top