W
wernado
Guest
Product ventilation and breath able properties
The electrostatic ESP perforation has been used more then 25 years for
ventilation of non filter or filter cigarettes to create a directed
and guided air bypass. For this purpose, cigarette paper for some non
filter cigarettes and almost every kind of filter cigarettes tipping
papers are perforated electro statically ESP OFFLINE and in zones from
2.0 - 6.0 mm width or rows ONLINE or OFFLINE by the use of lasers in
order to reduce the harmful substances such as nicotine and condensate
down to allowed values. Another effect is the possibility of guiding
and controlling the degree of ventilation of the Cigarettes.
Special applications and product properties with ESP electrostatic
perforation
One of the foremost postulation which can be applied to many
application purposes and products containing bonded fabrics, bag- or
packaging papers, non-woven, etc. with gas or steam permeability but
water impermeability will be found at the application stage of the
ELECTROSTATIC NANO MICRO PERFORATION TECHNOLOGY. Which means pore
sizes from 0.5 up to 10 ľm diameter by up to 5 million per m2. This is
due to the water's greater surface tension through the relatively
small nano or micro pores. These and other physical advantages of the
relatively small pores necessarily demand the application of the ESP
perforation method because alternative perforation or processes are
NOT feasible, too expensive or simply uneconomical and would not lead
to a successful application.
To archive new ESP demands IPM developed/patent grant new electronic
perforation circuits which working as upward converters with IGBT's,
MOSFETS's or HVFET's for power pulses from 1 ľs up to 25 ľs, high
current peaks up to 300 Amps, base frequencies up to 200 KHz on
ferrite transformers to generate 50 KVss to each sparking electrode.
Patent grant DE10328937 of IGBT power switching units.
Nano micro surface treatment of substrates and fabrics
Material webs such as cigarette-, mouthpiece tipping paper, filter-,
coated special papers, force papers, bag papers or packing papers,
bonded fabrics, spun bonded non-woven, technical textiles, fabrics,
laminate, etc. with base weights from 20 g/m2 to up to 150 g/m2, up to
20 g/m2 LPDE coating films, are perforated electro-statically - ESP -
nano/micro or laser or mechanical micro or macro for different
application purposes.
For a better comprehension: electrostatic - ESP - NANO MICRO
PERFORATION are statistically irregularly distributed, varying by size
up to 40 %, and analogically, under LASER or micro/macro mechanical
PERFORATION, evenly arranged in diameter about the same in size, at
best non-inclined holes und rows of holes of diverse arrangement.
For the human eye invisible electrostatic - ESP - nano or micro
perforations may be arranged in areas as well as in zones with
specific distances within its web. The sizes of the holes range from 1
to 120 ľm in diameter and hole sequences from 1.5 to 16 million pores
per second. Arrangements of zones are usually carried out in width
from 2 to 6 mm and pore density of 15 to 250 pores per cm2 whereas the
perforation of areas results in pore densities of up to 2 million
pores per m2. ESP perforations allow for porosity levels from 80 to
2500 C. U., width of webs from 100 to 2000 mm at web speeds of up to
500 m/min, depending on the porosity and material consistency in
relation to its ability to perforate.
Laser micro perforation
Possible to perforate by pulsed or enlarged and focused laser beams
are hole sizes from 60 to 200 ľm at density of holes of typical 10 to
30 holes per cm, hole sequences from 100.000 to 500.000 holes per
second at a max. of 32 punctured rows by laser distributed over the
width of the web with traditional systems or machine. Their porosity
levels range from 100 to 3000 C. U., normally with web widths from 100
to 500 mm at web speeds of up to 600 m/min, depending on the porosity
and material consistency in relation to its ability to perforate.
IPM owns development of LASER PERFORATION technology LPM-1 is patent
grand and operates with quadruple beam inputs to a high power CO2
laser beam multiplexer to generate up to 200 individual laser
perforation rows across the web, combines automatic laser perforation
head positioning, focus setting, web speeds up to 400 m/min, web
widths up to 2000 mm, up to 4,000.000 holes per second, jumbo-roll-by-
roll production, optical online permeability and perforation line
positioning control, porosity feedback and other features. Each laser
perforation lines are archive able from 100 up to 2000 C.U.
The conception of high power laser beam multiplexers enable many
possibilities in other industry application fields as cutting, cut-
offs, welding, surface finishing, drilling, polishing, forming,
surface treatment, roughness improvement, etc. Each of the 200 single
perforation head can be positioned across the running web or static
positioned material. The automatic processes, equipments and devises
opening completely new possibilities in industry, science, military or
space laser application. Patent grant for process and device
DE102004001327.
A new patent pending Micro Laser Line perforation technology MLL-1
generates sinus, waves, zigzags or other kinds of perforations
cryptograms, designs as multiple pairs of micro laser lines in the web
direction. Provide for tipping, cigarette, packaging or other kind of
paper webs. These special features of micro laser line perforation
enables fundamental new product characteristic in perforation scripts,
e.g. for mouthpieces with tipping paper on cigarette filters, products
indication with visible perforation holes as brand name or company
logo, anti counterfeiting designs, perforation cryptogram, etc. As
well is that process to use by other material, industry and
application field.
Patent pending for process, device and product property
DE102004012081.
Optical porovision control
Since naturally porous web materials or web materials to be perforated
are processed with speeds of up to 600 m/min and web widths of up to
2000 mm are used, a pneumatic porosity measuring, hence measuring
whilst touching the web are highly difficult. Further difficulties of
pneumatic measurements are the disadvantages of rising of web tension,
material abrasion, folding, leakage at measuring head, impurities, non
linear processing and calibration problems.
Thus, optical measuring offers better ways for transmission measuring
the pneumatic static permeability for naturally porous or nano, micro
or macro perforated webs. The conditions mentioned above can be easily
met by using the optical porosity measuring technology thanks to the
mentioned product processing and online control, extremely small pore
dimensions, relatively high track speeds and a good value repetition.
That full independent from principle material facts as consistence,
thickness, weight, coloring, formation, smoothness, brightness,
opacity, and other influences.
Patent pending for process and device DE10251610 - China patent grant
200310104764
Therefore, IPM - International Perforation Management - has developed
a number of new, patent pending, stationary and transverse optical
measurement processes and systems which working with multiple color
sensors, a precision line laser, scanning speeds from 20 - 200 mm per
second, porosity ranges from 80 up to 3000 C.U., perforation lines
detection by 0.1 mm, nano/micro holes sizes from 0.5 up to 2000 ľm
diameter and up to 250 holes/cm2 to determine all data in real time
with an internal controller unit in order of multiple light
transmissions and perforation profiles to determine envelope curves as
well porosity integrals.
Thus direct feedback into the perforation system makes it possible to
compensate any changes in terms of porosity and perforation locations
so that each jumbo production roll up to 25,000.00 meters as well
single or quadruple bobbin sets can be produced/controlled without
intermediate stops and certificated in quantity und quality on their
end.
Future prospects
The electrostatic ESP nano or micro perforation usually applies within
ranges of the refinement of fine paper, packaging webs, bonded
fabrics, non woven, filter paper, bag or force paper as well as
special paper webs of most diverse kind especially when additionally
treating course materials for achieving special characteristics which
for physical or process reasons cannot be achieved by other process
technologies.
Our highly modern, industrially approved ESP perforation technology
operation which even can be relied on when operated 24/7 can be
integrated into existing rewinding course devices or other course
devices. Also, they can be used as completely independent perforation
devices.
New ranges of applications will be made accessible as new products
with special features will be developed.
------------------------------------------------------------------------------------------------------------------------------------------------------
MLL-1 - Micro Laser Line Perforation for holes pattern, perforation
design, e.g. waves, zigzag lines, line packages, cryptograms, company
logos, holograms, anti counterfeiting product indicators
patent pending for process, device and product property DE102004012081
LPM-1 - nano micro laser perforation at wide web material with high
power CO2 dual laser beam multiplexers and splitters, patent grant for
process and device DE102004001327
ESP electrostatic nano micro perforation machines for cigarette,
tipping, filter, packaging, plug-wrap and other paper products, patent
grant for process and device DE10328937 of IGBT power switching unit
Optical online OPSS-1 porovision control/scanning system for ESP or
LASER perforation machines,
patent pending for process and device DE10251610 - China patent grant
200310104764
------------------------------------------------------------------------------------------------------------------------------------------------------
IPM - International Perforation Management
High-tech engineering - China - Germany - Thailand
http://www.microperforation.com
http://www.microperforation.com.cn
http://www.deguodaguan.com/ipm/
http://www.dk3qv.de
------------------------------------------------------------------------------------------------------------------------------------------------------
http://www.microperforation.com/mll-1-laser-perforation.html
http://www.microperforation.com/lpm-1.html
http://www.microperforation.com/opss-1-optical-online-porosity.html
http://www.microperforation.com/igbt-esp-unit.html
http://www.microperforation.com/online-perforation-cigarette.html
------------------------------------------------------------------------------------------------------------------------------------------------------
The electrostatic ESP perforation has been used more then 25 years for
ventilation of non filter or filter cigarettes to create a directed
and guided air bypass. For this purpose, cigarette paper for some non
filter cigarettes and almost every kind of filter cigarettes tipping
papers are perforated electro statically ESP OFFLINE and in zones from
2.0 - 6.0 mm width or rows ONLINE or OFFLINE by the use of lasers in
order to reduce the harmful substances such as nicotine and condensate
down to allowed values. Another effect is the possibility of guiding
and controlling the degree of ventilation of the Cigarettes.
Special applications and product properties with ESP electrostatic
perforation
One of the foremost postulation which can be applied to many
application purposes and products containing bonded fabrics, bag- or
packaging papers, non-woven, etc. with gas or steam permeability but
water impermeability will be found at the application stage of the
ELECTROSTATIC NANO MICRO PERFORATION TECHNOLOGY. Which means pore
sizes from 0.5 up to 10 ľm diameter by up to 5 million per m2. This is
due to the water's greater surface tension through the relatively
small nano or micro pores. These and other physical advantages of the
relatively small pores necessarily demand the application of the ESP
perforation method because alternative perforation or processes are
NOT feasible, too expensive or simply uneconomical and would not lead
to a successful application.
To archive new ESP demands IPM developed/patent grant new electronic
perforation circuits which working as upward converters with IGBT's,
MOSFETS's or HVFET's for power pulses from 1 ľs up to 25 ľs, high
current peaks up to 300 Amps, base frequencies up to 200 KHz on
ferrite transformers to generate 50 KVss to each sparking electrode.
Patent grant DE10328937 of IGBT power switching units.
Nano micro surface treatment of substrates and fabrics
Material webs such as cigarette-, mouthpiece tipping paper, filter-,
coated special papers, force papers, bag papers or packing papers,
bonded fabrics, spun bonded non-woven, technical textiles, fabrics,
laminate, etc. with base weights from 20 g/m2 to up to 150 g/m2, up to
20 g/m2 LPDE coating films, are perforated electro-statically - ESP -
nano/micro or laser or mechanical micro or macro for different
application purposes.
For a better comprehension: electrostatic - ESP - NANO MICRO
PERFORATION are statistically irregularly distributed, varying by size
up to 40 %, and analogically, under LASER or micro/macro mechanical
PERFORATION, evenly arranged in diameter about the same in size, at
best non-inclined holes und rows of holes of diverse arrangement.
For the human eye invisible electrostatic - ESP - nano or micro
perforations may be arranged in areas as well as in zones with
specific distances within its web. The sizes of the holes range from 1
to 120 ľm in diameter and hole sequences from 1.5 to 16 million pores
per second. Arrangements of zones are usually carried out in width
from 2 to 6 mm and pore density of 15 to 250 pores per cm2 whereas the
perforation of areas results in pore densities of up to 2 million
pores per m2. ESP perforations allow for porosity levels from 80 to
2500 C. U., width of webs from 100 to 2000 mm at web speeds of up to
500 m/min, depending on the porosity and material consistency in
relation to its ability to perforate.
Laser micro perforation
Possible to perforate by pulsed or enlarged and focused laser beams
are hole sizes from 60 to 200 ľm at density of holes of typical 10 to
30 holes per cm, hole sequences from 100.000 to 500.000 holes per
second at a max. of 32 punctured rows by laser distributed over the
width of the web with traditional systems or machine. Their porosity
levels range from 100 to 3000 C. U., normally with web widths from 100
to 500 mm at web speeds of up to 600 m/min, depending on the porosity
and material consistency in relation to its ability to perforate.
IPM owns development of LASER PERFORATION technology LPM-1 is patent
grand and operates with quadruple beam inputs to a high power CO2
laser beam multiplexer to generate up to 200 individual laser
perforation rows across the web, combines automatic laser perforation
head positioning, focus setting, web speeds up to 400 m/min, web
widths up to 2000 mm, up to 4,000.000 holes per second, jumbo-roll-by-
roll production, optical online permeability and perforation line
positioning control, porosity feedback and other features. Each laser
perforation lines are archive able from 100 up to 2000 C.U.
The conception of high power laser beam multiplexers enable many
possibilities in other industry application fields as cutting, cut-
offs, welding, surface finishing, drilling, polishing, forming,
surface treatment, roughness improvement, etc. Each of the 200 single
perforation head can be positioned across the running web or static
positioned material. The automatic processes, equipments and devises
opening completely new possibilities in industry, science, military or
space laser application. Patent grant for process and device
DE102004001327.
A new patent pending Micro Laser Line perforation technology MLL-1
generates sinus, waves, zigzags or other kinds of perforations
cryptograms, designs as multiple pairs of micro laser lines in the web
direction. Provide for tipping, cigarette, packaging or other kind of
paper webs. These special features of micro laser line perforation
enables fundamental new product characteristic in perforation scripts,
e.g. for mouthpieces with tipping paper on cigarette filters, products
indication with visible perforation holes as brand name or company
logo, anti counterfeiting designs, perforation cryptogram, etc. As
well is that process to use by other material, industry and
application field.
Patent pending for process, device and product property
DE102004012081.
Optical porovision control
Since naturally porous web materials or web materials to be perforated
are processed with speeds of up to 600 m/min and web widths of up to
2000 mm are used, a pneumatic porosity measuring, hence measuring
whilst touching the web are highly difficult. Further difficulties of
pneumatic measurements are the disadvantages of rising of web tension,
material abrasion, folding, leakage at measuring head, impurities, non
linear processing and calibration problems.
Thus, optical measuring offers better ways for transmission measuring
the pneumatic static permeability for naturally porous or nano, micro
or macro perforated webs. The conditions mentioned above can be easily
met by using the optical porosity measuring technology thanks to the
mentioned product processing and online control, extremely small pore
dimensions, relatively high track speeds and a good value repetition.
That full independent from principle material facts as consistence,
thickness, weight, coloring, formation, smoothness, brightness,
opacity, and other influences.
Patent pending for process and device DE10251610 - China patent grant
200310104764
Therefore, IPM - International Perforation Management - has developed
a number of new, patent pending, stationary and transverse optical
measurement processes and systems which working with multiple color
sensors, a precision line laser, scanning speeds from 20 - 200 mm per
second, porosity ranges from 80 up to 3000 C.U., perforation lines
detection by 0.1 mm, nano/micro holes sizes from 0.5 up to 2000 ľm
diameter and up to 250 holes/cm2 to determine all data in real time
with an internal controller unit in order of multiple light
transmissions and perforation profiles to determine envelope curves as
well porosity integrals.
Thus direct feedback into the perforation system makes it possible to
compensate any changes in terms of porosity and perforation locations
so that each jumbo production roll up to 25,000.00 meters as well
single or quadruple bobbin sets can be produced/controlled without
intermediate stops and certificated in quantity und quality on their
end.
Future prospects
The electrostatic ESP nano or micro perforation usually applies within
ranges of the refinement of fine paper, packaging webs, bonded
fabrics, non woven, filter paper, bag or force paper as well as
special paper webs of most diverse kind especially when additionally
treating course materials for achieving special characteristics which
for physical or process reasons cannot be achieved by other process
technologies.
Our highly modern, industrially approved ESP perforation technology
operation which even can be relied on when operated 24/7 can be
integrated into existing rewinding course devices or other course
devices. Also, they can be used as completely independent perforation
devices.
New ranges of applications will be made accessible as new products
with special features will be developed.
------------------------------------------------------------------------------------------------------------------------------------------------------
MLL-1 - Micro Laser Line Perforation for holes pattern, perforation
design, e.g. waves, zigzag lines, line packages, cryptograms, company
logos, holograms, anti counterfeiting product indicators
patent pending for process, device and product property DE102004012081
LPM-1 - nano micro laser perforation at wide web material with high
power CO2 dual laser beam multiplexers and splitters, patent grant for
process and device DE102004001327
ESP electrostatic nano micro perforation machines for cigarette,
tipping, filter, packaging, plug-wrap and other paper products, patent
grant for process and device DE10328937 of IGBT power switching unit
Optical online OPSS-1 porovision control/scanning system for ESP or
LASER perforation machines,
patent pending for process and device DE10251610 - China patent grant
200310104764
------------------------------------------------------------------------------------------------------------------------------------------------------
IPM - International Perforation Management
High-tech engineering - China - Germany - Thailand
http://www.microperforation.com
http://www.microperforation.com.cn
http://www.deguodaguan.com/ipm/
http://www.dk3qv.de
------------------------------------------------------------------------------------------------------------------------------------------------------
http://www.microperforation.com/mll-1-laser-perforation.html
http://www.microperforation.com/lpm-1.html
http://www.microperforation.com/opss-1-optical-online-porosity.html
http://www.microperforation.com/igbt-esp-unit.html
http://www.microperforation.com/online-perforation-cigarette.html
------------------------------------------------------------------------------------------------------------------------------------------------------