How do machines in PCB fab plants solder components?

S

samiam

Guest
I have noticed that boards with leads/dips made in fabrication plants
are soldered almost to perfection.

What sort of machine is used to do this?
Can this be copied at home?
 
"samiam" <samiamSPAMTHIS@spamalert.com> wrote in message
news:7VBhh.33349$6F1.13505@fe11.news.easynews.com...
I have noticed that boards with leads/dips made in fabrication plants are
soldered almost to perfection.

What sort of machine is used to do this?
Can this be copied at home?
Wave soldering and re-flow soldering are both used. Try Google.

Re-flow might work at home, but would probably impractical.
 
"Charles Schuler" <charleschuler@comcast.net> writes:
Re-flow might work at home, but would probably impractical.
Actually, I do hotplate reflow at home and it works really well. I
have a syringe of paste, and I dab it on (like a pen, not like
toothpaste) each pad, place the parts, and turn on the hotplate. I
move the board around to heat evenly, and when I see the paste melt I
give it a few seconds and remove the board.

http://www.sparkfun.com/commerce/present.php?p=Reflow%20Skillet
http://www.delorie.com/pcb/hotplate/
 
DJ Delorie wrote:
Actually, I do hotplate reflow at home and it works really well. I
have a syringe of paste, and I dab it on (like a pen, not like
toothpaste) each pad, place the parts, and turn on the hotplate. I
I thought reflow was only for SMD parts. You cant do that on dip/lead
parts can you?
 
samiam <samiamSPAMTHIS@spamalert.com> writes:
I thought reflow was only for SMD parts.
Yup. I use mostly SMD at home anyway, less drilling. For
through-hole parts I just hand solder them.
 
On Mon, 18 Dec 2006 21:18:08 GMT, samiam
<samiamSPAMTHIS@spamalert.com> wrote:

DJ Delorie wrote:
Actually, I do hotplate reflow at home and it works really well. I
have a syringe of paste, and I dab it on (like a pen, not like
toothpaste) each pad, place the parts, and turn on the hotplate. I

I thought reflow was only for SMD parts. You cant do that on dip/lead
parts can you?
Usually it is. Samtec makes a series of connectors that are thru-hole
but can be reflow soldered. They have a little disk on the leads that
allow them to do this.

---
Mark
 
These are wave soldered. There is no simple home brew method of getting the
same results. Probably the closest option would be to use a large solder pot
and dip the bottom side of the board for approx 2-3 seconds. You would need
to dip in flux first. Most solder wave machines use a bubbler (similar to a
fish tank air pump) to make the flux foam up. The board is run over this
prior to soldering to get an even layer of flux on the board.

You can usually find solder wave machines cheap on eBay. The shipping is
often more than the cost of the machine, as most of them are quite huge.
There are a few benchtop solder wave machines out there, but they never show
up on eBay.

You can replicate the look of the connections by applying extra flux and
"drag soldering" the connections after you've soldered them in place.

There are a few connectors out there which can handle reflow soldering with
hand placed solder preforms, but they are very rare. Most plastic connectors
cannot handle being reflowed, and the surface of the plastic will look
terrible afterwards.

If you do come up with a comparable solution, please share!

Chris


"samiam" <samiamSPAMTHIS@spamalert.com> wrote in message
news:7VBhh.33349$6F1.13505@fe11.news.easynews.com...
I have noticed that boards with leads/dips made in fabrication plants are
soldered almost to perfection.

What sort of machine is used to do this?
Can this be copied at home?
 
Thanks Man
This was the most helpful response

Christopher Ott wrote:
These are wave soldered. There is no simple home brew method of getting the
same results. Probably the closest option would be to use a large solder pot
and dip the bottom side of the board for approx 2-3 seconds. You would need
to dip in flux first. Most solder wave machines use a bubbler (similar to a
fish tank air pump) to make the flux foam up. The board is run over this
prior to soldering to get an even layer of flux on the board.

You can usually find solder wave machines cheap on eBay. The shipping is
often more than the cost of the machine, as most of them are quite huge.
There are a few benchtop solder wave machines out there, but they never show
up on eBay.

You can replicate the look of the connections by applying extra flux and
"drag soldering" the connections after you've soldered them in place.

There are a few connectors out there which can handle reflow soldering with
hand placed solder preforms, but they are very rare. Most plastic connectors
cannot handle being reflowed, and the surface of the plastic will look
terrible afterwards.

If you do come up with a comparable solution, please share!

Chris


"samiam" <samiamSPAMTHIS@spamalert.com> wrote in message
news:7VBhh.33349$6F1.13505@fe11.news.easynews.com...
I have noticed that boards with leads/dips made in fabrication plants are
soldered almost to perfection.

What sort of machine is used to do this?
Can this be copied at home?
 

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