Blackberry PDA got exposed to water; Need circuit board clea

M

Mark Rejhon

Guest
Hi,

Only recently found this newsgroup, so I am posting here.

I did a lot of electronics in the high school days (even getting 99%
in Electronics class) but that was many years ago.

I've got a Blackberry 7280 (a cellphone with very good email) which
got exposed to water by being dropped in a puddle. The battery was
removed immediately (avoid short circuits) and the Blackberry was
disassembled to dry out. Reassembled after something like 24 hours.

I now need advice on circuit board cleaning.

The good news is the Blackberry pretty much works fine with one
exception (its computer is fine; I can connect to the Blackberry phone
over USB; and the screen is working fine). But the thumb keyboard is
malfunctioning. It's as if two or three keys are stuck down, or a
matrix wire is shorted. Definitely, at least the "S" key is stuck
down because I know it tries to execute a (S)earch upon turning on. I
can override it by holding down a key while booting up the blackberry
by putting the battery in (any of the leftmost 5 keys of the first
row, or the letter 'a' in the second row). That allows me to give
limited one-keypress control of the Blackberry, but then the stuck
key(s) take over.

I disassembled the Blackberry again and scrubbed as much residue I
could out of the contacts. I removed the keyboard down to the bare
contacts, used pencil eraser, used isopropyl-dipped Q-tips, used
water, cleaned the keyboard contacts. But I booted up the Blackberry
without the keyboard buttons (just the circuit board contacts where
the keys were) and the "S" key is still stuck down, so it is obviously
that the short must be somewhere much further upstream. (Just to be
sure the behaviour was the same as having the keyboard buttons on it,
I covered the "Q" contacts with a piece of metal, and was able to
simulate the "Q" keypress if I shorted it while applying power to the
Blackberry).

I spent over an hour of time using isopropyl-dipped Q-tips scrubbing
any residue I could see, including some that I saw between
surfacemount components.

Reassembled. Still no dice. Something still seems shorted somewhere.

Looks like I have to try something more drastic, such as immersing the
circuit board completely inside a circuit board cleaning liquid, in an
attempt to dissolve any residue that might be hiding underneath the
pesky BGA chips or between ultra-high-density chip pins. There gotta
be residue hiding underneath an inaccessible area.

It's a 2003-era circuit board design, highly integrated with lots of
surfacemount components and several tiny BGA-like packaged chips, as
well as others (not sure what kind of packaging, MQFP, or whatever --
I'm very rusty on my terms)

I need to now attempt to dissolve residue that may be hiding in places
such as between BGA contacts underneath chips. Will brief 1 minute
immersion & washing in 90-97% isopropyl liquid be safe? Distilled
water? Or what liquid would be the best? Or too dangerous? I can
remove the LCD screen and put the LCD screen aside.

At this moment, I'm willing to be almost sort of kamikaze on this
circuit board since my last resort is to fork out for a Blackberry
replacement ($400). So I need to do some reasonably inexpensive
last-ditch attempt, such as washing the circuit board in a recommended
liquid. Is 90-97% isopropyl fine? Or what inexpensive chemical? At
what percentage? Keep in mind, I can only use chemicals safe enough
to use in a condo and meets Canada regulations (I'll check).

Cleaning Liquids?
I got several recommendations, but am not sure
which ones are "reasonably safe":
- Distilled water?
- Isopropyl?
- Mineral spirit?
- Methylated spirit?
- Coleman lantern fuel?
- Combination of the above?

Drying Methiods After Washing?
I got several recommendations too:
- Sitting underneath an incandescent desk lamp?
- Food dehydrator?
- Sitting in a low-temperature oven (cool enough to the touch)?

Thanks,
Mark Rejhon
 
spamguard@marky.com (Mark Rejhon) wrote in
news:323f419b.0403221610.5d89cda9@posting.google.com:

Hi,

Only recently found this newsgroup, so I am posting here.

I did a lot of electronics in the high school days (even getting 99%
in Electronics class) but that was many years ago.

I've got a Blackberry 7280 (a cellphone with very good email) which
got exposed to water by being dropped in a puddle. The battery was
removed immediately (avoid short circuits) and the Blackberry was
disassembled to dry out. Reassembled after something like 24 hours.

I now need advice on circuit board cleaning.

The good news is the Blackberry pretty much works fine with one
exception (its computer is fine; I can connect to the Blackberry phone
over USB; and the screen is working fine). But the thumb keyboard is
malfunctioning. It's as if two or three keys are stuck down, or a
matrix wire is shorted. Definitely, at least the "S" key is stuck
down because I know it tries to execute a (S)earch upon turning on. I
can override it by holding down a key while booting up the blackberry
by putting the battery in (any of the leftmost 5 keys of the first
row, or the letter 'a' in the second row). That allows me to give
limited one-keypress control of the Blackberry, but then the stuck
key(s) take over.

I disassembled the Blackberry again and scrubbed as much residue I
could out of the contacts. I removed the keyboard down to the bare
contacts, used pencil eraser, used isopropyl-dipped Q-tips, used
water, cleaned the keyboard contacts. But I booted up the Blackberry
without the keyboard buttons (just the circuit board contacts where
the keys were) and the "S" key is still stuck down, so it is obviously
that the short must be somewhere much further upstream. (Just to be
sure the behaviour was the same as having the keyboard buttons on it,
I covered the "Q" contacts with a piece of metal, and was able to
simulate the "Q" keypress if I shorted it while applying power to the
Blackberry).

I spent over an hour of time using isopropyl-dipped Q-tips scrubbing
any residue I could see, including some that I saw between
surfacemount components.

Reassembled. Still no dice. Something still seems shorted somewhere.

Looks like I have to try something more drastic, such as immersing the
circuit board completely inside a circuit board cleaning liquid, in an
attempt to dissolve any residue that might be hiding underneath the
pesky BGA chips or between ultra-high-density chip pins. There gotta
be residue hiding underneath an inaccessible area.

It's a 2003-era circuit board design, highly integrated with lots of
surfacemount components and several tiny BGA-like packaged chips, as
well as others (not sure what kind of packaging, MQFP, or whatever --
I'm very rusty on my terms)

I need to now attempt to dissolve residue that may be hiding in places
such as between BGA contacts underneath chips. Will brief 1 minute
immersion & washing in 90-97% isopropyl liquid be safe? Distilled
water? Or what liquid would be the best? Or too dangerous? I can
remove the LCD screen and put the LCD screen aside.

At this moment, I'm willing to be almost sort of kamikaze on this
circuit board since my last resort is to fork out for a Blackberry
replacement ($400). So I need to do some reasonably inexpensive
last-ditch attempt, such as washing the circuit board in a recommended
liquid. Is 90-97% isopropyl fine? Or what inexpensive chemical? At
what percentage? Keep in mind, I can only use chemicals safe enough
to use in a condo and meets Canada regulations (I'll check).

Cleaning Liquids?
I got several recommendations, but am not sure
which ones are "reasonably safe":
- Distilled water? safe

- Isopropyl? 90% or better,safe

- Mineral spirit? NO

- Methylated spirit? NO,NO

- Coleman lantern fuel? NO,NO,NO

- Combination of the above? No

Drying Methiods After Washing?
I got several recommendations too:
- Sitting underneath an incandescent desk lamp?
- Food dehydrator?
- Sitting in a low-temperature oven (cool enough to the touch)?

Thanks,
Mark Rejhon
Run it through a dishwasher cycle with Calgonite,rinsing well,perhaps a
final rinse with distilled water.Then the food dehydrator sounds like the
best method for drying,if it has a fan to circulate the warmed air.Best is
to have some sort of box with a bank of incandescents and a exhaust fan to
pull air OUT of the box(negative pressure inside),to draw out moisture from
those tight spots.You want a temp of about 120-130 degF inside the box.No
more than 150 degF.
Don't let the heating elements in the dishwasher do the drying,you'll fry
your PCB.

Ovens don't have good enough temp control to trust your PCB to,and no fan
to pull air from it for that neg pressure.

Or you could rig a box with a hairdryer on LOW to blow warm air through the
box.

I washed and dried a lot of instruments in 21.5 yrs at Tektronix.
We used a commercial degreaser called Kelite,not available to you (unless
you want to buy a 30 gal drum.)
The dishwasher/Calgonite worked very well on Hi-Z DMM boards,but we had a
commercial drying oven.(3 days in the oven,too)

--
Jim Yanik
jyanik-at-kua.net
 
On 22 Mar 2004 16:10:58 -0800 spamguard@marky.com (Mark Rejhon) wrote:

I've got a Blackberry 7280 (a cellphone with very good email) which
got exposed to water by being dropped in a puddle. The battery was
removed immediately (avoid short circuits) and the Blackberry was
disassembled to dry out. Reassembled after something like 24 hours.
I'd say your instincts are good. Remove the batteries, take it apart
as much as you can and completely immerse it in distilled water. Let
it sit for a few minutes and shake it around in there. Take it out and
shake it out. Look for any signs of remaining residue. Clean and
repeat if necessary.

Once you think you've managed to clean out everything possible, repeat
with a thorough rinsing with any kind of alcohol. You want something
as pure as possible so that it will carry off any residual water
during the rinse and then dry without leaving a residue. Dunking is
okay.

Drying Methiods After Washing?
I got several recommendations too:
- Sitting underneath an incandescent desk lamp?
- Food dehydrator?
- Sitting in a low-temperature oven (cool enough to the touch)?
Anything is okay, as long as you don't get it too hot or take too long
to dry. Gentle airflow with clean dry air is very helpful.

A couple of days, or more, of drying should do it.

-
-----------------------------------------------
Jim Adney jadney@vwtype3.org
Madison, WI 53711 USA
-----------------------------------------------
 

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